Master Cylinder Disassembly - Polaris Magnum 2x4 Service Manual

BRAKES
Master
Cyl
i
nder
Disassembly (Typical)
1. Clean master cylinder and reservoir assembly. Make
sure you have a clean work area to disassemble
caliper.
2. Loosen brake line 114 to 1/2 turn. On models with
banjo bolt, remove bolt and sealing washers.
Do not rotate line any further at this time or damage may
result. Brake fluid will damage finished surfaces. Do not
allow brake fluid to come in contact with finished surfaces.
3. Remove master cylinder from handlebars.
4. Place shop towels beneath master cylinder to protect
painted surfaces. Hold brake line upright and continue
to remove master cylinder. Cover brake line to avoid
spillage.
5. Remove cover and diaphragm from master cylinder
and dispose of the fluid properly.
6. Be sure vents in cover are clean and unobstructed.
7. Remove brake lever.
7/96
9.16
Polaris Industries Inc.