Drive Clutch - Springs Specifications Table - Polaris Magnum 2x4 Service Manual

Polaris atv and light utility vehicle service manual
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CLUTCHES
Drive Clutch Disassembly
4. Inspect area on shaft where bushing rides for wear,
galling, nicks, or scratches.
Replace clutch
assembly if worn or damaged.
5. Remove and inspect spring.
With the spring resting on a flat surface, measure its
free length from the outer coil surfaces as shown. Refer
to the spring specification chart for specific free length
measurements and tolerances. Also check to see that
spring coils are parallel to one another. Distortion of the
spring indicates stress fatigue, requiring replacement.
Spring Specifications
PART NUMBER
COLOR
WIRE DIAMETER
FREE LENGTH
CODE
±.125"
7041021
Plain
.157"
4.38"
7041022
Black
.140"
4.25"
7041063
Purple
.168"
4.37"
7041062
Silver
.208"
3.12"
7041065
Pink
.177"
4.69"
7041060
Orange
.196"
3.37"
7041080
Blue/Gold
.207"
3.50"
7041083
Red
.192"
3.77"
7041f02
Yellow
.192"
2.92"
7041061
Brown
.200"
3.06'1
7041132
White
.177"
2.921'
7041168
Green
.177"
3.05"
7041148
Gold
.207"
3.25"
7041150
Red/White
.192"
3.59"
7041157
Blue/Green
.177"
2.53 ' 1
7/96
6.18
Polaris Industries Inc.

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