1997 Production Specifications; 1997 Clutch Recommendations For Altitude - Polaris Magnum 2x4 Service Manual

CLUTCHES
Specifications
1997 Production Specifications
OJ
Machine Engine Model
Model
Trail Boss EC25PFE-08
Trail Blazer EC25PFE-09
3005 EC28PFE-01
4005 Except EC38PLE-04
Scrambler/Sport
Scrambler/ EC38PLE-05
Sport
4255
EH42PLE-01
(Magnums)
Sportsman 500
EH50PLE-05
Xplorer 500
500
EH50PLE-02
Scrambler
Operating RPM
+/- 200
6000
5800
5600
5700
5700
6000
6000
6000
Drive Clutch Shift Wt.I.D. Driven Clutch Helix Angle
Spring Color and Gram Spring Position
Wt.
Blue/Green 16 40°
43 gr
2-2
Blue/Green
G
40°
48 gr
2-2
Blue/Green G 44°-36°
48 gr
2-2
Blue/Green S-55 44°-36°
55 gr 2-2
White S-55 40°
55 gr 2-2
Blue/Green 10MH
40°
50.5 gr 2-2
Blue/Green 10MH Compound
50.5 gr 2-2
White 10MH Compound
50.5 gr 2-2
1997 Clutch Recommendations for Altitude *
OJ
Meters/Feet Trail Blazer Trail Boss 300 400 Except Scrambler/ 425 Xplorer/ 500
ES Xpress Scrambler/ Sport 400L Sportsman Scrambler
Xplorer Sport 500
Weight
G (48 gr)
16 G 48 gr S55 55 gr S55 - 55 gr 10MH 50 gr 10MH 50 gr 10MH 50 gr
0-900
Spring Blue/Green Blue/Green Blue/Green Blue/Green White Blue/Green Blue/Green White
0-3000'
Driven (Red) 2-2 (Red) 2-2 (Red) 2-2 (Red) 2-2 (Red) 2-2 (Red) 2-2 (Red) 2-2 (Red) 2-2
Position
Weight G (48 gr) 16
G 48 gr S55 55 gr S55 - 55 gr 10MW
10MB 10MB
900-1800
Spring Blue/Green Blue/Green Blue/Green Blue/Green White Blue/Green Blue/Green White
3000-6000'
----
Driven (Red) 2-1 (Red) 2-1 (Red) 2-2 (Red) 2-2 or (Red) 2-2 or (Red) 2-2 or (Red) 2-2 (Red) 2-2
Position
or 2-1 2-1 2-1 2-1
Weight 16 16 Mod F 45 gr S 53 gr S 53 gr 10MR 10MW 10MW
1800-2700
Spring Blue/Green Blue/Green Blue/Green Blue/Green White Blue/Green Blue/Green White
6000-9000'
Driven
(Red) 2-2 (Red) 2-2 (Red) 2-2 (Red) 2-1 (Red) 2-1 (Red) 2-1 (Red) 2-1 (Red) 2-1
Position
Weight 16 16 Mod F 45 gr S 53 gr S orC 10MR 10MR 10MR
2700-3700
Spring
Blue/Green Blue/Green
Blue/Green Blue/Green White Blue/Green Blue/Green White
9000-12000
Driven (Red) 2-1 (Red) 2-2 (Red) 2-1 (Red) 2-1 (Red) 2-1 (Red) 2-1 (Red) 2-1 (Red) 2-1
Position
*
NOTE: Shift weights BH, RH, and WH (recommended for some 1998 models at high elevation)
supercede the 10MB, 1 OMR, and 10MW listed in the charts for some 1996 and 1997 models. Refer to page
6.3 for more information.
Refer to Page 6.31 for Engine Braking Clutch instructions, maintenance, and specifications.
5/98 6.1a
Polaris Industries Inc.