Polaris Magnum 2x4 Service Manual page 364

Polaris atv and light utility vehicle service manual
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5.
Check alignment of tabs on spring. Replace the
spring if tabs are misaligned or the spring coils are
distorted.
6.
Inspect ramp buttons in the moveable sheave and
replace if worn. NOTE: The ramp buttons are
secured by Torx™ screws. The buttons can be
turned 180
0
to provide a new wear surface. When
both are worn, they must be replaced.
7.
Remove moveable sheave and note the number of
spacer washers.
One spacer must remain
between
the
sheaves
when
adjusting
belt
deflection.
8.
Inspect the Teflon™ coating on the moveable
sheave bushing.
9.
Inspect driven clutch faces for wear or damage"
1
O.
Clean
and
inspect
splines
on
helix
and
transmission input shaft.
11. Lube splines with a light film of grease.
Polaris Industries Inc.
6.15
CLUTCHES
Driven Clutch Disassembly
7/96

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