User Manuals: Polaris 1997 Xplorer 500 ATV Parts
Manuals and User Guides for Polaris 1997 Xplorer 500 ATV Parts. We have 2 Polaris 1997 Xplorer 500 ATV Parts manuals available for free PDF download: Service Manual
Polaris 1997 Xplorer 500 Service Manual (634 pages)
Polaris ATV And Light Utility Vehicle Service Manual
Brand: Polaris
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Category: Offroad Vehicle
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Size: 48 MB
Table of Contents
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Warranty30
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Service Tips31
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Glossary (2)45
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Maintenance56
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Fuel Lines72
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Vent Lines72
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Fuel Filter72
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Radiator79
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Valve Clearance100
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Exhaust Pipe106
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Wear Line107
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Front Suspension115
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Rear Suspension115
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Controls Check115
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Tire Pressure120
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Tire Tread Depth120
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Engine122
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EC38PL Engines127
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Cooling System131
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Crankcase165
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AWD Models166
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Oil Supply170
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Camshaft Removal174
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Valve Inspection181
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Piston Removal188
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Stator Plate194
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One Way Valve195
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Crankshaft201
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Counter Balancer203
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Pump Shaft203
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Oil Pipes218
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Recoil Assembly220
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Starter Motor224
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Float System255
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Pilot Jet256
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Pilot Air Screw256
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Jet Needle257
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Needle Jet257
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Throttle Valve258
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Main Jet258
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Venting Systems265
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Rick Mixture288
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Poor Idle288
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Idle too Low289
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Erratic Idle289
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Body Styles293
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1996 Body Styles293
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1997 Body Styles293
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1998 Body Styles293
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Toe Alignment305
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Rear Axle Bend310
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1996 Paint Codes342
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1997 Paint Codes343
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Clutches344
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Shift Weights349
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PVT Overheating354
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PVT Assembly359
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Spider Removal368
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One-Way Clutch380
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Final Drive390
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Rolling Torque392
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AWD Front Hub393
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U-Joint Service411
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Gear Ratios467
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Polaris 1997 Xplorer 500 Service Manual (505 pages)
Brand: Polaris
|
Category: Offroad Vehicle
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Size: 47 MB
Table of Contents
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Fas Teners12
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Nuts13
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Washers14
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Cotter Pins14
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Circlips14
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Lubricants15
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Engine Oil15
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Grease16
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Screwdrivers18
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Pliers18
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Feeler Gauge21
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Multimeter29
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Voltage29
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Resistance30
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Amperage30
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Shrink Fit34
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Seals35
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Storage36
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Chapter Two42
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Switch Test49
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Fuel System52
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Power Loss53
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Power Train54
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Steering55
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Frame Noise57
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Brakes57
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Battery62
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Charging66
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Oil-Fouled93
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Gap Bridging93
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Worn out95
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Preignition95
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Idle Speed97
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Capacities99
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Engine Top End100
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Engine Cooling100
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Rocker Arm107
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Camshaft Removal109
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Solvent Test120
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Valve Removal120
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Valve Inspection121
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Valve Lapping124
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Spec Ial Tools128
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Piston Removal130
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Piston Clearance133
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Engine Lower End143
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Engine143
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Engine Removal144
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Crankcase152
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Seals157
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Cooling Systems204
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Drive Unit219
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Drive Pulley221
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Eng Ine no Ises221
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Driven Pulley222
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Release Spring222
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Power Tra in222
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Drive Belt224
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Pulley Alignment228
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Pulley Offset228
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Transmission255
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