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Gear Shift Selector Assembly
1.
Install interlock butterfly.
2.
Insert slides into gear shift selector body, taking care
not to cut or tear O-rings in the process.
NOTE: The LH slide has two notches and the RH side
has three. The slides must be replaced in the proper
channels for the shifter to function properly.
3.
Replace detent bullets, stop pin, springs and white
plastic bearing cup by reversing steps 5 -
7
of Gear
Shift Selector Disassembly.
4.
Clamp gear shift selector body lightly in a soft jawed
vise.
5.
Fill selector body with 1 OW40 motor oil. The oil level
should be at one half the height of the slides.
CAUTION: Too much oil could cause the selector to hy-
drolock. Be sure the selector box is level when adding
oil.
6.
Carefully reinstall the gear shift selector switch. The
hook on the switch faces downward toward shift
slides. This hook catches on the selector body to
prevent the switch from moving out of place.
NOTE: Switch must be positioned properly or AWD may
not function.
7.
Wipe gear selector dry, clean surfaces of cover and
selector box with Loctite™ Primer T and place a bead
of Loctite™ 515 Gasket Eliminator completely
around the edge of the gear shift selector body.
8.
Carefully reattach cover/rod assembly to gear shift
selector body. Make sure slides are in neutral, or
butterfly may be damaged.
CAUTION: Be very careful not to damage the selector
switch while assembling these parts. Tab end of selector
switch must be positioned in hole of striker as shown at
right.
If not, assembling cover will damage switch.
Torque cover screws to 12 ft. Ibs. (1.7 kg-m).
Polaris Industries Inc.
8.9
TRANSMISSION SERVICE
Gear Shift Selector
7/96
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Troubleshooting
