Master Cylinder; Removal; Installation - Polaris RANGER XP 900 2013 Manual

MASTER CYLINDER

REMOVAL

1. Remove retaining clip (A) from the clevis pin (B) that
attaches the master cylinder to the brake pedal lever.
2. Remove the two mounting bolts (C) that secure the
master cylinder to the frame.
3. Remove master cylinder and place a fluid catch
container under the master cylinder brake lines.
CAUTION
Brake fluid will damage finished surfaces.Do not allow
brake fluid to come in contactwith finished surfaces.
4. Loosen the brake line banjo bolt (D) and brake
switch (E) allowing the fluid to drain.
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
5. Discard seals (F) and replace upon assembly.
NOTE
Make note of front and rear brake line orientation on the
master cylinder.
6. Dispose of brake fluid properly and DO NOT re-use.

INSTALLATION

1. Install brake lines on master cylinder with new seals.
Torque banjo bolts to specification.
TORQUE
Brake Line Banjo Bolts:15 ft-lbs (20 Nm)
2. Attach the master cylinder to the frame and torque
mounting fasteners to specification.
TORQUE
Master Cylinder Mounting Bolts:23 ft-lbs (31 Nm)
3. Attach the master cylinder to the brake pedal lever
by installing the clevis pin and retaining clip.
4. Follow the "Brake Bleeding / Fluid Change"
procedure.
5. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
BRAKES
9
9.9