Brakes - Polaris Magnum 2x4 Service Manual

Polaris atv and light utility vehicle service manual

Table of Contents

Specifications, 1996 ............................. 9.1-9.2

Torque Specifications ............................ 9.2

Hydraulic Brake System Operation ................. 9.3

Fluid Replacement/Bleeding Procedure. . . . . . . . . . . .. 9.4-9.5

Front Pad Replacement .......................... 9.6-9.9

Output Shaft Brake Pad Replacement/Adjustment ... 9.10-9.12

6x6 Rear Brake Pad Replacement ........ , ........ 9.13-9.14

6x6 Middle Axle Brake Pad Replacement ........... 9.15

Master Cylinder Disassembly ..................... 9.16-9.17

Master Cylinder Inspection. . . . . . . . . . . . . . . . . . . . . . .. 9.18

Master Cylinder Assembly ........................ 9.18-9.19

Master Cylinder Installation ....................... 9.20

Front Caliper Disassembly. . . . . . . . . . . . . . . . . . . . . . .. 9.21-9.22

Front Caliper Inspection .......................... 9.22

Front Caliper Assembly. . . . . . . . . . . . . . . . . . . . . . . . . .. 9.23

Front Caliper Installation .......................... 9.23-9.24

Output Shaft Caliper Service (Auxiliary Brake) ....... 9.25-9.27

6x6 Rear Caliper Service ......................... 9.28-9.30

Dual Hydraulic Caliper Operation .................. 9.30a-b

Troubleshooting ................................. 9.31

Troubleshooting