Cover/Panel Removal (Gen Iv - Typical) - Polaris Magnum 2x4 Service Manual

Polaris atv and light utility vehicle service manual
Table of Contents

Advertisement

BODY AND STEERING
Cover/Panel Removal (Gen IV .. Typical)
To Remove:
Perform These Steps:
Seat . . . . . . . . . . . . . . . . . . . . . .. Pull release lever at the rear of the seat
Lift
and pull seat rearward, disengaging seat from tabs at the rear of the fuel tank
Side panels. . . . . . . . . . . . . . . .. Remove: Seat
Disengage tabs at front and rear
Headlight pod. . . . . . . . . . . . . .. Remove: 2 Phillips screws at front
3 Phillips screws at rear
Lift upper half of pod and disconnect speedometer cable
Disconnect indicator lamp wiring harness connector
Disengage side tabs
Remove upper half of pod
Remove 2 screws from mounting bracket
Disconnect connector at rear of headlamp
Remove lower half of pod
Radiator cap access panel ... Remove: Front rack
Disengage tabs at front and rear
Lift panel out
Rear rack .................. Remove: Seat
2 bolts at rear of rack
2 bolts at front of rack
Rear cab assembly . . . . . . . . .. Remove: Seat
Rear rack
1 screw, nut and washer at rear of inner left footrest
4 screws at bottom of left rear mudflap
1 screw, nut and washer at rear of inner right footrest
4 screws at bottom of right rear mudflap
4 bolts and flat washers from top of cab assembly, under seat
2 screws at rear bottom of cab assembly near taillight
Disconnect taillight harness
Front rack ............ . . . . .. Remove: 4 screws, lock washers, and flat washers
Front cab assembly. . . . . . . . .. Remove: Seat
Polaris Industries Inc.
Side panels
2 screws at rear of cab at fuel tank mount bracket
Front rack
Front bumper
Front panel
3 screws from bottom left mudflap
3 screws from bottom right mudflap
1 inner screw from front cab to foot rest on each side
2 screws under front panel
5.3b
10/96

Advertisement

Table of Contents
loading

Table of Contents