Polaris Hawkeye 2x4 Owner's Manual
  1. Manuals
  2. Brands
  3. Polaris Manuals
  4. Offroad Vehicle
  5. Hawkeye 2x4
  6. Owner's manual

Polaris Hawkeye 2x4 Owner's Manual

Polaris 2006 atv owner's manual
Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading

Related Manuals for Polaris Hawkeye 2x4

Summary of Contents for Polaris Hawkeye 2x4

  • Page 3 WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
  • Page 4 S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we’ve ever...
  • Page 5 Copyright 2005 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 6: Table Of Contents

    ......EMISSION CONTROL SYSTEMS MAINTENANCE AND LUBRICATION ADJUSTMENTS POLARIS PRODUCTS TROUBLESHOOTING SPECIFICATIONS WARRANTY .

  • Page 8: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition switch must be replaced.

  • Page 9: Safety

    ATV, always read and follow the instructions of the decals on the ATV. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charge.

  • Page 10: Safety Decals And Locations

    Safety Decals and Locations WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH. TIRE PRESSURE IN PSI (KPa): FRONT 5 (34,5) REAR 5 (34,5) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS: 930 LBS. (422 kg) Reduce speed and allow greater distance for braking when carrying cargo.
  • Page 11 SAFETY Safety Decals and Locations WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. S DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death.

  • Page 12: Override Switch

    PAS DESTINÉ À ÊTRE UTILISÉ SUR LES CHEMINS PUBLICS. 7079906 Canadian Certification Decal TRAILER MAX WEIGHT: 750 LBS. (340 KG) ON LEVEL GROUND HITCH MAX. VERTICAL WEIGHT: 75 LBS. (34 KG) SAFETY MANUFACTURED BY: POLARIS IND. INC. DATE: VIN: 7171492 7173739...

  • Page 13: Safe Riding Gear

    SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury.

  • Page 14: Operator Safety

    Failure to follow the warnings contained in this manual can result in serious injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 15 SAFETY Operator Safety The following two pages identify signal words and symbols that appear in this manual. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury.
  • Page 16 S Never operate an ATV without proper instruction. Take a training course. Purchasers of a new Polaris ATV and their eligible family members are entitled to take the ATV RiderCourse Enrollment Express at (800) 887-2887 or visit www.atvsafety.org for information on enrollment in the ATV RiderCourse S Never allow anyone under 16 years of age to operate this ATV.
  • Page 17 SAFETY Operator Safety S Always have the ATV inspected by an authorized Polaris dealer if it’s been involved in an accident. S Never operate on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.

  • Page 18: Equipment Modifications

    We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.
  • Page 19 ATVs, he/she may not have the skills, abilities, or judgment needed to operate an ATV safely and could be susceptible to accident or injury. HOW TO AVOID THE HAZARD No one under the age of 16 should operate a Polaris ATV.
  • Page 20 SAFETY Operator Safety WARNING POTENTIAL HAZARD Carrying a passenger on an ATV. WHAT CAN HAPPEN Carrying a passenger greatly reduces the operator’s ability to balance and control the ATV, which could cause an accident and injury to the operator and/or passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 21 SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN The ATV could collide with another vehicle. HOW TO AVOID THE HAZARD Never operate the ATV on any public street, road or highway, including dirt and gravel roads.
  • Page 22 SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating the ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Consumption of alcohol and/or drugs could seriously affect operator judgment. Reaction time may be slower and operator balance and perception could be affected. Consuming alcohol and/or drugs before or while operating an ATV could result in an accident causing severe injury or death.
  • Page 23 SAFETY Operator Safety WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Attempting stunts increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving. WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating.
  • Page 24 SAFETY Operator Safety WARNING POTENTIAL HAZARD Removing hands from the handlebars or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV. If the operator’s foot is not firmly planted on the footrest, it could come into contact with the rear wheels and lead to accident or injury.
  • Page 25 SAFETY Operator Safety WARNING POTENTIAL HAZARD Failure to use extra caution when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or overturn.
  • Page 26 SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle may overturn. HOW TO AVOID THE HAZARD Never operate on hills too steep for the ATV or for your abilities. Never operate the ATV on hills steeper than 25_. Practice on smaller hills before attempting large hills.
  • Page 27 SAFETY Operator Safety WARNING POTENTIAL HAZARD Traveling downhill improperly. WHAT CAN HAPPEN Improperly descending a hill could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for traveling down hills as described in the owner’s manual. NOTE: A special technique is required when braking while traveling downhill.
  • Page 28 SAFETY Operator Safety WARNING POTENTIAL HAZARD Improperly crossing hills and turning on hills. WHAT CAN HAPPEN Improperly crossing or turning as hills could cause loss of control or overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you’ve mastered the turning technique (on level ground) as described in the owner’s...
  • Page 29 SAFETY Operator Safety WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN The vehicle could overturn. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If all forward speed is lost: Keep your weight uphill.
  • Page 30 SAFETY Operator Safety WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Operating over obstacles could cause loss of control or overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees when possible.
  • Page 31 SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident or overturn. HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast-flowing water.
  • Page 32 Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions.
  • Page 33 SAFETY Operator Safety WARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use. WARNING After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems.

  • Page 34: Controls

    Engine Electrical Switches WARNING Activating the override switch while the throttle is open can cause loss of control, resulting in severe injury or death. Do not activate the override switch while the throttle is open. (1) Mode/Reverse Override Switch (1) - This vehicle is equipped with a reverse speed limiter system.

  • Page 35: Throttle Lever

    This ATV is equipped with Polaris Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop, and power to the rear wheels will cease.

  • Page 36: Brake Lever

    Light Switches The light switch (1) is located on the left handlebar. It’s used to turn the lights on and off. NOTE: The lights won’t work unless the key is in the ON position and the shut-off switch is in the RUN position. WARNING Operating the ATV on streets or roads, especially in darkness, could result in an accident and serious injury or death.

  • Page 37: Parking Brake

    CONTROLS Parking Brake WARNING Operating the ATV while the parking brake is engaged could result in an accident and serious injury or death. Always check to be sure the parking brake is disengaged before operating. Locking the Parking Brake 1. Place the transmission in gear. 2.

  • Page 38: Auxiliary Brake

    The rear wheels may skid and slide sideways, causing loss of control and serious injury or death. Your Polaris ATV has an auxiliary brake (1) for added safety. It’s located on the...

  • Page 39: Fuel Tank

    CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 46 for correct choke and throttle settings during starting. Fuel Tank The fuel tank filler cap (1) is located directly below the handlebar. Use either leaded or unleaded gasoline with a minimum octane level of 87 (R+M)/2.

  • Page 40: Recoil Starter

    Recoil Starter If the battery has been drained or damaged and cannot start the engine, use of the recoil starter (1) will allow vehicle operation until repairs can be made. The recoil starter is located on the right side of the machine.
  • Page 41 CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on the right side of the vehicle. H: High Gear N: Neutral R: Reverse CAUTION Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear.

  • Page 42: Features

    All Wheel Drive (AWD) System (AWD Models) The All Wheel Drive system is activated by the AWD switch (1) on the right handlebar. When the switch is on 2X4, the ATV is in two-wheel drive at all times. When the switch is on AWD, the ATV is in all wheel drive.

  • Page 43: Instrument Cluster

    FEATURES Instrument Cluster The instrument cluster measures distance in miles or kilometers as well as hours of operation. It also includes a reverse speed limiter function that limits the ATV’s speed to approximately 7-9 mph. Refer to page 31 for additional information. CAUTION To prevent damage, wash the ATV by hand or with a garden hose using mild soap.

  • Page 44: Rider Information Center

    Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All segments will light up for 3 seconds at start-up. 1. Gear Indicator - As the shift lever is moved, this indicates the gear the transmission is in: N = Neutral (Green) R = Reverse (Amber) 2.

  • Page 45: Operation

    OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
  • Page 46 Break-In Period The break-in period for your new Polaris ATV is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in.
  • Page 47 OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 36. 2. Check the oil reservoir level on the dipstick. See page 70. Add oil if necessary to maintain the level between the safe and add marks.

  • Page 48: Pre-Ride Inspection

    Ensure proper operation Ensure operation Ensure proper operation Inspect, clean Drain deposits whenever visible Check operation, apply Polaris dielec- tric grease when lamp is replaced Check operation, apply Polaris dielec- tric grease when lamp is replaced Wear helmet, goggles, protective...

  • Page 49: Starting The Engine

    OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. Place the transmission in 2. Lock the parking brake. 3.

  • Page 50: Cold Weather Operation

    Water in the bottom of the tank can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases. See your Polaris dealer for engine heater kits, which provide quicker warm-ups and easier starting in colder weather. OPERATION...

  • Page 51: Hauling Cargo

    OPERATION Hauling Cargo Your ATV has been designed to carry or tow a certain amount of load. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of the owner’s manual and on the safety decals. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possible.
  • Page 52 Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability and result in serious injury or death. Always follow these precautions when hauling cargo: S REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

  • Page 53: Driving Procedures

    OPERATION Driving Procedures 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Start the engine and allow it to warm up, then shift the transmission into gear. 3. Check your surroundings and determine your path of travel. 4.

  • Page 54: Making Turns

    Making Turns Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.

  • Page 55: Driving On Slippery Surfaces

    OPERATION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Slow down when entering slippery areas. 2. Engage AWD (if equipped) before wheels begin to lose traction. 3.

  • Page 56: Driving Uphill

    Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (25_ maximum). 3. Keep both feet on the footrests. 4. Transfer your weight forward. 5. Proceed at a steady rate of speed and throttle opening. 6.
  • Page 57 OPERATION Sidehilling WARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner’s manual. Sidehilling can be the most dangerous type of driving encountered and should be avoided if at all possible.

  • Page 58: Driving Downhill

    Driving Downhill Whenever descending a hill, follow these precautions: 1. Proceed directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with operation of the auxiliary brake in the event loss of normal service brakes occurs.

  • Page 59: Turning Around On A Hill

    OPERATION Turning Around on a Hill If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8’ (2.4 m)
  • Page 60 Turning Around on a Hill 1. Stop and lock the parking brake while keeping body weight uphill. 2. Leave the transmission in forward and shut off the engine. 3. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.

  • Page 61: Driving Through Water

    OPERATION Driving Through Water Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests (1). Follow these procedures when operating through water. 1. Determine water depths and current before crossing. 2. Choose a crossing where both banks have gradual inclines. 3.
  • Page 62 Driving Through Water After running the vehicle in water, it’s critical to have it serviced as outlined in the maintenance chart. See page 64. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings. CAUTION Major engine damage can result if the vehicle is not thoroughly inspected after operation in water.

  • Page 63: Driving Over Obstacles

    OPERATION Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you’re traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle.

  • Page 64: Driving In Reverse

    Avoid backing on inclines, and avoid turning at sharp angles. NOTE: Your Polaris ATV is equipped with a reverse speed limiter. The override button should be used with caution as rearward vehicle speed is greatly increased. Do not operate at wide open throttle.

  • Page 65: Parking On An Incline

    OPERATION Parking on an Incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions: 1. Turn the engine off. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side as shown in the illustration.

  • Page 66: Emission Control Systems

    CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands.

  • Page 67: Maintenance And Lubrication

    Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer. Record maintenance and service in the Maintenance Log beginning on page 127.

  • Page 68: Periodic Maintenance Chart

    Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) Have an authorized Polaris dealer perform these services. WARNING Improperly performing the procedures marked with a result in component failure and lead to serious injury or death.
  • Page 69 " Oil filter change 100 H " Perform these procedures more often for vehicles subjected to severe use. " E Emission-Related Service Have an authorized Polaris dealer perform these services. Maintenance Interval (whichever comes first) Miles (Km) Weekly Weekly 10 H...
  • Page 70 Idle speed Toe adjustment Headlight aim Perform these procedures more often for vehicles subjected to severe use. " E Emission-Related Service Have an authorized Polaris dealer perform these services. Maintenance Interval (whichever comes first) Miles (Km) 12 M 1000 (1600) Inspect routing, condition 12 M 1000 (1600) Inspect;...

  • Page 71: Lubrication Guide

    Lubrication Guide Key More often under severe use " Polaris Premium All Season Grease or grease conforming to NLGI No. 2, such as Conoco Superlube M or Mobilegrease Special Use Polaris Premium U-Joint Lube every 500 miles, before long periods of storage, or after pressure washing or submerging.

  • Page 72: Engine Oil

    0W50 oil for this engine. PS-4 is a fully synthetic, high performance, multi-viscosity oil designed to provide the ultimate in lubrication performance and protection. Oil may need to be changed more frequently if Polaris oil is not used. Always use 0W50 oil. Follow the manufacturer’s recommendations for ambient temperature operation.
  • Page 73 MAINTENANCE AND LUBRICATION Engine Oil Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking brake. 4. Start the engine. Allow it to idle for 30 seconds. Turn the engine off. 5.

  • Page 74: Oil Change

    MAINTENANCE AND LUBRICATION Engine Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking brake. 4. Start the engine. Allow it to idle for two to three minutes. Turn the engine off.
  • Page 75 MAINTENANCE AND LUBRICATION Engine Oil Oil Change 11. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 12. Clean the filter sealing area on the engine. 13. Lubricate the filter o-ring. Check to make sure the o-ring is in good condition.

  • Page 76: Transmission Oil

    ATV, under the rear fender, behind the wheel. The drain plug (2) is located behind the wheel well. See page 112 for the part numbers of Polaris products. Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in gear.
  • Page 77 MAINTENANCE AND LUBRICATION Transmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the fill plug. Use a 15mm wrench. 5. Remove the drain plug. Use a 15mm wrench.

  • Page 78: Front Gearcase Oil

    Use the recommended oil. Use of other oils may result in improper operation of components. See page 112 for the part numbers of Polaris products. Oil Check 1. Position the vehicle on a level surface.
  • Page 79 MAINTENANCE AND LUBRICATION Front Gearcase Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the fill plug. Use an 8mm Allen wrench. 5. Remove the drain plug. Use an 11mm wrench.

  • Page 80: Brake Fluid

    Do not overfill. If the fluid level is low add DOT 3 brake fluid only. See page 112 for the part numbers of Polaris products. WARNING Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.

  • Page 81: Master Cylinder (Foot Brake)

    MAINTENANCE AND LUBRICATION Brakes Brake Fluid Master Cylinder (Handlebar) The master cylinder (1) is located on the left handlebar. Maintain the fluid level 1/4″ (6.3 mm) below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface.
  • Page 82 MAINTENANCE AND LUBRICATION Brakes The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The auxiliary foot brake is also hydraulic. Both brake systems are self-adjusting. Perform the following checks to keep the brake systems in good operating condition.

  • Page 83: Steering Assembly

    MAINTENANCE AND LUBRICATION Steering Assembly The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Toe Alignment WARNING Severe injury or death can result from improper toe alignment and adjustment.

  • Page 84: Front Wheel Hub Tightening

    1/8″ (.3 cm) or less. See illustration. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer. 1/8I (.3 cm)

  • Page 85: Wheel Replacement

    Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. 1. Position the vehicle on a level surface.

  • Page 86: Wheel Nut Torque Specifications

    MAINTENANCE AND LUBRICATION Wheel Replacement 7. Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation. 8. Install the wheel nuts finger tight. 9. Lower the vehicle to the ground. 10.
  • Page 87 MAINTENANCE AND LUBRICATION Air Filter/Breather Filter Always clean and replace the air and breather filters at the intervals outlined in the Periodic Maintenance Chart beginning on page 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3.
  • Page 88 MAINTENANCE AND LUBRICATION Air Filter/Breather Filter 11. Reinstall the breather filter. CAUTION Operation of your vehicle without a breather filter can cause engine damage. Always reinstall the breather filter after removing for service. 12. Reinstall the sleeve over the air filter. Replace the filter if needed. 13.

  • Page 89: Side Panel Removal

    MAINTENANCE AND LUBRICATION Side Panel Removal 1. Remove the seat. 2. Grasp the top of the side panel and pull it outward to remove it. Footwell Removal 1. Remove the two screws (1) on the bottom of the footwell. 2. Use a flat screwdriver or sidecutters to remove the 10 plastic rivets (2) securing the...
  • Page 90 MAINTENANCE AND LUBRICATION Lights When servicing a halogen lamp, don’t touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. WARNING Poor lighting while driving can result in severe injury or death. Headlight and taillight lenses become dirty during normal operation.

  • Page 91: Headlight Beam Adjustment

    MAINTENANCE AND LUBRICATION Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) from a wall. 2.

  • Page 92: Headlamp Replacement

    MAINTENANCE AND LUBRICATION Lights Headlamp Replacement 1. Turn the back of the headlight harness (1) counterclockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly.

  • Page 93: Spark Plugs

    CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds.
  • Page 94 MAINTENANCE AND LUBRICATION Spark Plugs Spark Plug Removal and Replacement 1. Remove the left side panel. See page 86. 2. Remove the spark plug cap. 3. Using the special wrench provided in the tool pouch, rotate the spark plug (1) counterclockwise to remove.

  • Page 95: Vehicle Immersion

    MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it’s impossible to take your ATV to a dealer before starting it, follow the steps outlined below.

  • Page 96: Spark Arrestor

    MAINTENANCE AND LUBRICATION Spark Arrestor To remove accumulated carbon, clean the spark arrestor at the intervals recommended in the Periodic Maintenance Chart. WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Do not perform service on the spark arrestor while the system is hot.

  • Page 97: Recoil Housing

    MAINTENANCE AND LUBRICATION Recoil Housing Always drain the recoil housing (1) after operating the vehicle in wet conditions. Always remove the drain plug before storing the vehicle. NOTE: Water will enter the recoil housing if the starter handle (2) is disengaged from the rope guide when under water.

  • Page 98: Pvt System

    Always follow all recommended maintenance procedures. See your dealer as outlined in the owner’s manual. This PVT system is intended for use on Polaris products only. Do not install it in any other product. Always make sure the PVT housing is securely in place during...

  • Page 99: Pvt Drying

    MAINTENANCE AND LUBRICATION PVT System PVT Drying There may be some instances when water is accidently ingested into the PVT system. Dry it out before operating. 1. Move the vehicle out of the water. 2. Remove the PVT drain plug (A). Use a 17mm wrench, a flat screwdriver, or the spark plug wrench.
  • Page 100 MAINTENANCE AND LUBRICATION Battery Your ATV may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can be identified by its flat covers on the top of the battery. A conventional battery has six filler caps on the top of the battery. Always keep battery terminals and connections free of corrosion.

  • Page 101: Battery Removal

    MAINTENANCE AND LUBRICATION Battery Battery Removal 1. Place the transmission in gear. 2. Lock the parking brake. 3. Open the front cover. 4. Remove the hold-down strap holding the battery in position. 5. On conventional batteries, remove the battery vent tube. 6.

  • Page 102: Battery Installation

    MAINTENANCE AND LUBRICATION Battery Battery Installation 1. Set the battery in the battery holder. 2. With conventional batteries, install the battery vent tube (sealed batteries do not have a vent tube). NOTE: The vent tube must be free of obstructions and securely installed.

  • Page 103: Battery Storage

    MAINTENANCE AND LUBRICATION Battery Battery Storage When the vehicle is placed in storage for three months or more, the battery should be removed, stored out of the sun in a cool, dry place and tested monthly. Before reusing, take the battery to your dealer for testing and recharging.
  • Page 104 MAINTENANCE AND LUBRICATION Battery Battery Charging (Sealed Battery) The following battery charging instructions apply only to the installation of a YUASA activated, sealed battery. Read all instructions before proceeding with the installation of this battery. The YUASA activated, sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.
  • Page 105 MAINTENANCE AND LUBRICATION Battery Battery Charging (Sealed Battery) For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less than 12.8 volts, recharge the battery. NOTE: When using an automatic charger, refer to the charger manufacturer’s instructions for recharging.

  • Page 106: Cleaning And Storage

    MAINTENANCE AND LUBRICATION Cleaning and Storage See page 112 for the part numbers of Polaris products. Washing the ATV Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. The best and safest way to clean your ATV is with a garden hose and a pail of mild soap and water.

  • Page 107: Storage Tips

    Use dish soap type cleaners only. High pressure washers may force water past seals. Stabilize the Fuel Fill the fuel tank. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount. (Carbon clean will also reduce the possibility of bacterial growth in the fuel system.) Allow 15-20 minutes of operation...
  • Page 108 6. Turn the engine over several times to ensure coverage of piston rings, cylinder walls and crankshaft bearings. 7. If Polaris fuel system additive is not used, fuel tank, fuel lines, and carburetor should be completely drained of gasoline. To eliminate...
  • Page 109 Inspect and Lubricate Inspect all cables and lubricate. Follow lubrication guidelines in the Maintenance Section of the service or owner’s manual to completely grease and lubricate the entire vehicle with Polaris Premium All Season Grease. Battery Maintenance (Conventional) Remove the battery and add distilled water to the proper level. Do not use tap water, which may contain minerals that reduce battery life.

  • Page 110: Transporting The Atv

    MAINTENANCE AND LUBRICATION Transporting the ATV Follow these procedures when transporting the vehicle. 1. Turn the engine off. Remove the key to prevent loss during transporting. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5.

  • Page 111: Adjustments

    The camber and caster are non-adjustable. Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster (1) either clockwise or counterclockwise to increase or decrease spring tension. Always adjust both sides equally. NOTE: Accessory springs are available through your Polaris dealer.
  • Page 112 Follow the adjustment procedures exactly, or see your Polaris dealer for service. 1. Loosen the four bolts (1). 2. Adjust the handlebar to the desired height.

  • Page 113: Carburetor/Idle Rpm

    ADJUSTMENTS Carburetor/Idle RPM Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine loses approximately 3% of its power for each 1000-foot (304.8 m) increase...

  • Page 114: Throttle Cable Freeplay

    Throttle Cable Freeplay Throttle cable freeplay is adjusted at the handlebar. 1. Slide the boots (1) off the inline cable adjuster sleeve (2). Loosen the adjuster locknut (3). 2. Turn the adjuster until 1/16″ (1.5 mm) to 1/8″ (3.2 mm) freeplay is achieved at the thumb lever.

  • Page 115: Polaris Products

    POLARIS PRODUCTS Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2874865 Performance Synthetic 4-Stroke (PS-4) 0W 50 Oil (qt.) 2874866 Performance Synthetic 4-Stroke (PS-4) 0W 50 Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lube (qt.) 2873603 Premium AGL Synthetic Gearcase Lube (gal.)

  • Page 116: Troubleshooting

    Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Blown fuse Low battery voltage Loose battery connections Loose solenoid connections Engine Turns Over, Fails to Start Possible Cause...
  • Page 117 Incorrect jetting Solution Inspect, clean and/or replace spark plugs Set gap to specs or replace plugs Replace with new fuel See your Polaris dealer See your Polaris dealer See your Polaris dealer Solution Inspect, clean and/or replace spark plugs See your Polaris dealer...

  • Page 118: Engine Overheating

    Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery to 12.5 VDC...

  • Page 119: Specifications

    SPECIFICATIONS 2006 Hawkeye 2X4 Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Gearcase Oil Front Rack Rear Rack Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* 1213 lbs. (550 kg) Turn Radius Ground Clearance Length Width...
  • Page 120 2006 Hawkeye 2X4 Drive System Type Shift Type Final Drive (ratio) Front Tires Rear Tires Front Suspension: Mac Strut Rear Suspension: Progressive Rate Swing Arm Shock Adjustment Front Brake Rear Brake Auxiliary Brake Park Brake Headlight Taillight Brake Light Battery...

  • Page 121: Jetting Chart

    SPECIFICATIONS 2006 Hawkeye 2X4 Jetting Chart AMBIENT TEMPERATURE ALTITUDE 0-1800 Meters (0-6000) (Feet) 1800-3700 (6000-12000) Clutching Chart Altitude Meters (Feet) 0-1800 (0-6000) 1800-3700 (6000-12000) Below 40° F (Below 5° C) 152.5 147.5 Shift Weight 14 g (Yellow) 5412989 12 g (Red) 5412987 +40°F and above...
  • Page 122 2006 Hawkeye 4X4 Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Gearcase Oil Front Rack Rear Rack Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* 1213 lbs. (550 kg) Turn Radius Ground Clearance Length Width Height Wheel Base Dry Weight Engine Model Number / Type...
  • Page 123 SPECIFICATIONS 2006 Hawkeye 4X4 Drive System Type Shift Type Front Drive (ratio) Final Drive (ratio) Front Tires Rear Tires Front Suspension: Mac Strut Rear Suspension: Progressive Rate Swing Arm Shock Adjustment Front Brake Rear Brake Auxiliary Brake Park Brake Headlight Taillight Brake Light Battery...
  • Page 124 2006 Hawkeye 4X4 Jetting Chart AMBIENT TEMPERATURE ALTITUDE 0-1800 Meters (0-6000) (Feet) 1800-3700 (6000-12000) Clutching Chart Altitude Meters (Feet) 0-1800 (0-6000) 1800-3700 (6000-12000) SPECIFICATIONS Below 40° F (Below 5° C) 152.5 147.5 Shift Weight 14 g (Yellow) 5412989 12 g (Red) 5412987 +40°F and above (+5°C and above)

  • Page 125: Warranty

    MONTH LIMITED WARRANTY on all components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain for failure due to defects. This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by this warranty.
  • Page 126 WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling.
  • Page 127 HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris ATVs. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer.
  • Page 128 In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle.
  • Page 129 Exported Vehicles How to Get Service If Purchased From A Private Party: If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. Notice...

  • Page 130: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS...
  • Page 131 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS...
  • Page 132 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS...

  • Page 133: Index

    INDEX Age Restrictions ....Air Filter ....All Wheel Drive .
  • Page 134 Parking on an Incline ... Periodic Maintenance Chart Polaris Products ....Pre-Ride Inspection ... . .

This manual is also suitable for:

Hawkeye 4x4Hawkeye 2x4 2006Hawkeye 4x4 2006

Table of Contents