Headlamp Service - Gen Iii; Headlight Adjustment (Gen Iii - Scrambler, Trail Blazer E.s. And Sport); Adjustment - Trail Blazer E.s. And Sport; Headlight Lamp Replacement (Gen Iii) - Polaris Magnum 2x4 Service Manual

ELECTRICAL
Headlamp Service . . . Gen III
Headlight Adjustment (Gen III .. Scrambler, Trail
Blazer E.S. and Sport)
The headlight beam can be adjusted up and down and side
to side.
1. Place the vehicle on a level surface with the headlight
approximately 25' (7.6 m) from a wall.
2. Measure the distance from the floor to the center of the
headlight and make a mark on the wall at the same height.
3. Start the engine and turn the headlight switch to high
beam.
4. Observe headlight aim. The most intense part of the
headlight beam should be aimed 2" (5.1 cm) below the
mark placed on the wall in step 2. NOTE: Rider weight
must be included on the seat.
5. On Scrambler models, loosen nut and bolt securing lamp
to handlebars.
6. Adjust beam to desired position.
7. Tighten nut and bolt.
Adjustment .. Trail Blazer E.S. and Sport
8. adjust beam to desired position by turning adjustment
screws in headlight cover. Turning right screw clockwise
moves the intense spot of light up to the left. Turning the
left screw clockwise moves intense spot of light up to the
right. Turning the bottom screw clockwise adjusts the light
upwards.
Headlight Lamp Replacement (Gen III)
NOTE: Do not touch a halogen lamp with bare fingers. Oil
from your skin leaves a residue, causing a hot spot which will
shorten the life of the lamp. Hold the bulb by the base only.
Trail Blazer E.S. and Sport
1. Remove rubber cap from back of headlight to reveal
retention screw.
2. Remove small phillips head screw and carefully remove
bulb from housing.
3. Unplug headlight lead wire from yellow jumper, and
ground wire from terminal board.
4. Insert new bulb into housing and tighten retention screw.
5. Plug lead and ground wire back into terminal board and
jumper.
6. Insert light assembly back into front cover and mount cov-
er on machine.
7. Properly adjust headlight aim.
7/96 10.6
25' (7.6 m)
2" (5.1 cm)
Below lamp
center height
Scrambler
Left headlight
adjustment
screw
Sport/trail Blazer
Polaris Industries Inc.