Recoil/Starter Removal - Polaris Magnum 2x4 Service Manual

Polaris atv and light utility vehicle service manual
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ENGINE
EH42PL/EH50PL Engine
Removal, Cont.
Recoil/Stator Removal
NOTE: Removal ofthe recoil flywheel and stator assembly
will allow additional clearance for engine removal.
Remove:
Recoil housing bolts and housing.
Starter drive assembly. Note the thrust washer
located at the rear of the drive mechanism.
Flywheel nut and washer.
1.
Install
flywheel
puller
and
remove
flywheel.
CAUTION:
Do not thread the puller bolts into the
flywheel more than 1/4" (.63 cm) or stator coils may be
damaged.
2.
Mark or note position of stator plate on crankcase.
3.
Remove bolts and carefully remove stator assembly,
being careful not to damage the crankshaft bushing or
oil seal on the stator plate.
4.
Wrap stator in a shop towel and secure stator out of the
way on top of frame.
6.
Remove oil passage O-Ring.
6.
Place a shop towel in the cam chain area and over
crankshaft oil passage.
7.
Remove transmission linkage rods from shift selector
and secure out of the way.
8.
Remove PVT air intake duct.
9.
Disconnect coolant temp sender wire.
7/96
3.40
Polaris Industries Inc.

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