Polaris Magnum 2x4 Service Manual page 610

Hot Light Testing ............................ 10040
HubfWheel Bearing Installation ................ 7.12,7.20,
7046-7047
Hydrometer, Battery ... ................... . 1.25-1.26
Idle Speed Adjustment ..... . " ............ 2.11
Ignition System ............................. 10.17
Ignition System Components. ................ 10.16
Ignition Timing ...................... ....... 2.17
Ignition Timing Curve ........................ 10.11
Indicator Lamp Replacement .................. 10.9
Indicator Lamp Replacement. . . . . . . . . . . . . . . . .. 10.9
Indicator Lamp Service. . . . . . . . . . . . . . . . . . . . .. 10.9
Inlet Needle Valve ........................... 4040
I nstallation Kit, Crankshaft. ............... .. 1 .18
Installation Tool Set, Seal Sleeve .............. 1.22-1.23
Installation Tool, Clutch Garter Spring .......... 1.21
Installation Tool, Crankshaft, Mag .............. 1.18
I nstallation Tool, Crankshaft, PTa ............. 1.18
Installation Tool, Piston C-Clip ................. 1.17
Installation Tool, Spider Roller ................. 1.20
Installation Tool, Water Pump Mechanical Seal .. 1.18
Intake Valve Adjustment. . . . . . . . . . . . . . . . . . . . .. 2.28
J
Jet Needle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4.14
Jet Needle/Needle Jet. . . . . . . . . . . . . . . . . . . . . . .. 4.19
Jetting Guidelines ........................... 4.1
K
Key Switch Testing .......................... 10.37
Kill Switch Testing .... ........... .......... 10.37
L
Load Test .................................. 10.22
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.4
Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.5-2.9
Lubrication, Transmission ..................... 8.1
M
Magnetic Coil Replacement .................. , 7.8
Main Jet .................................... 4.15
Main System. . . . . . .. . .. .. ............... 4.20
Maintenance Chart, Periodic .................. 2.1-2.2
Master Cylinder Assembly .................... 9.18-9.19
Master Cylinder Disassembly ................. 9.16-9.17
Master Cylinder Inspection .................... 9.18
Master Cylinder Installation ................... 9.20
Master Cylinder Service Tool Kit . . . . . . . . . . . . . .. 1.22
Model Identification ..... ... ................ 1.1-1.2a
Multitester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1.13
N
Needle and Seat Pressure Test ................ 4.40
Needle Bearing Inspection .................... 3.34a
Needle Jet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4.14
Neutral Light Testing ......................... 10.38,10041
o
Oil Change, Engine - 4 Strokes. . . . .. . .. . ... 2.23-2.24
Oil Change, Transmission .................... 2.40-2.41
Oil Filter (2 Strokes) ..................... . .. 2.22
Oil Filter Change ............................ 2.23-2.24
Oil Filter Change - 2 Strokes . . ...... ...... 2.19,2.22
Oil Flow .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3.36
Oil Flow Chart .............................. 3.37
Oil Level Sensor Testing. . . . . . . . . . . . . . . . . . . . .. 10.39
Oil Level Warning Light. . . . . . . . . . . . . . . . . . . . . .. 10.39
Oil Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3.36
Oil Pump Adjustment, 250 cc ................. 2.19
Oil Pump Adjustment, 300 cc ................. 2.19
Oil Pump Adjustment, 400L .. ................ 2.20
Oil Pump Assembly .......................... 3.71
Oil Pump Bleeding. . . . . . . . . . . . . .. ........ .. 2.20-2.21
Oil Pump Check Valve Testing ............... 3.21
Oil Pump End Play Adjustment ................ 3.20
Oil Pump Installation .. " ................... 3.77
Oil Pump Removal/Inspection ............... " 3.69
Oil Tank Vent Line Routing (1996) ............. 1.37
One Way Valve ............................. 3.68
One Way Valve Installation ................... 3.78
Output Gear Backlash Adjustment ............. 8.34
Output Shaft Caliper Service .................. 9.25-9.27
Override Button Testing ...................... 10.38
p
Paint Codes ................................ 104-1 Aa
Paint Codes, 1996 . " ....................... 5.38
Paint Codes, 1997 . . . . . . . . . . . . . . . . . . . . . . . . . .. 5.38a
Pilot Air Screw ........................ . . 4.13
Pilot Jet .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4.13
Pilot System ....... ........................ 4.17
Piston Identification ........................ " 3.3
Piston Inspection/Measurement, Polaris ........ 3.34
Piston Installation ........................... 3.79
Piston Pin Inspection, Polaris ................. 3.34a
Piston Removal/Inspection .................... 3.60
Piston Ring Installation ....................... 3.78
Piston Ring Installed Gap ..................... 3.65
Piston to Cylinder Clearance .. . . ........... 3.63
Piston/Cylinder Clearance, 2 Stroke. . . . . . . . . . .. 3.34
Pliers, CV Boot Clamp ....................... 1 .25-1 .26
Pre-Ride Inspection. . . . . . . . . . . . . . . . . . . . . . . . .. 2.2
Prop Shaft Removal ......................... 7.44
Publication Numbers . . . . . . . . . . . . . . . . . . . . . . . .. 1.2-1 .2a
Puller, Drive Clutch .......................... 1.19
Puller, Driven Clutch ......................... 1.19
Puller, Flywheel ............................. 1 .15
Puller, Piston Pin ............................ 1.14
Puller, Shaft .............................. . 1.14
Pump Kit, Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . .. 1.26
Pump Shaft End Play. . . . . .. . . . . . . . . . .. .. 3.76
Pump Shaft Oil Seal Installation ............... 3.76