Polaris Magnum 2x4 Service Manual page 360

6. Bend screw retainer tabs over screws.
7. Torque inner cover bolts to specification.
8. Install clutch offset spacers on transmission input
shaft.
9. Clean splines inside driven clutch and on the
transmission input shaft.
10. Apply a light film of grease to the splines on the
shaft.
11. Install the driven clutch, aligning the boss spline on
the input shaft.
12. Install driven clutch retaining bolt, washer, and lock
washer. Torque to specification.
13. Clean the end of the taper on the crankshaft and
taper bore inside the drive clutch.
14. Install the drive clutch and torque the retaining bolt
to specification.
15. Reinstall drive belt noting direction of rotation. If a
new belt is installed, install so numbers can be
easily read.
16. Inspect PVT outer cover rubber gasket for cracks or
damage. Replace if necessary. When installing a
new gasket, position the ends at the top rear of the
inner cover (highest point) and apply a small
amount of RTV silicone to the ends. NOTE: The
square side of the gasket faces the outer cover.
17. Reinstall PVT outer cover and secure with screws.
18. Reinstall rear cab assembly and seat.
Polaris Industries Inc. 6.11
CLUTCHES
PVT Assembly
10/96