Swing Arm Assembly/Installation - Polaris Magnum 2x4 Service Manual

BODY AND STEERING
Swing Arm Assembly and Installation
Swing Arm Assembly/Installation
1 . Lubricate and install new bushings with spacer into
swingarm.
2. Install thrust bushings with tab washer as shown.
Reinstall grease fittings.
3. Install swingarm. Make sure thrust bushing
remains in place.
4. Use new swing arm pivot bolt tab washers. Bend
to secure to frame and head of bolt after torquing.
5. Torque swing arm pivot bolts to 55
ft.
Ibs. (7.59
kg-m).
6. Torque rear shock mount bolt to 25 ft. Ibs. (3.45 kg-m).
7. Torque center chain drive sprocket to 17 ft. Ibs. (2.35
kg-m).
8. Torque center chain driven sprocket to 30 ft. Ibs. (4.14
kg-m).
9. Apply a small amount of RTV silicone sealant to the
spline area of the output shaft where the brake rotor is
positioned, install the brake rotor.
10. Install the brake caliper and guard. Torque bolts to
10-12
ft.
Ibs. (1.38-1.66 kg-m)
11. Torque wheel nuts to 50 ft. Ibs. (6.9 kg-m).
12. Refer to PVT section, pages 6.10-6.11, for proper
assembly procedure and torque values.
7/96 5.22
Pi Bolt
Tab sher
Polaris Industries Inc.