Polaris 325 MAGNUM 4X4 HDS A00CD32FA Parts Manual
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Polaris 325 MAGNUM 4X4 HDS A00CD32FA Parts Manual

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E 2000 Polaris Sales Inc.
MAGNUM 325 4X4
Model #A00CD32AA
Model #A00CD32CA
325 MAGNUM 4X4 HDS
Model #A00CD32FA
325 MAGNUM 4X4 HDS II
Model #A00CD32FB
Rev. 02
PARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00

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Summary of Contents for Polaris 325 MAGNUM 4X4 HDS A00CD32FA

  • Page 1 325 MAGNUM 4X4 HDS II E 2000 Polaris Sales Inc. MAGNUM 325 4X4 Model #A00CD32AA Model #A00CD32CA 325 MAGNUM 4X4 HDS Model #A00CD32FA Model #A00CD32FB Rev. 02 PARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00...

  • Page 2: Table Of Contents

    Magnum 325 4X4 A00CD32AA and Magnum 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB A- ARM/STRUT MOUNTING ....AIR BOX .

  • Page 3: Specifications

    Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice. ENGINE Hydraulic Disc Engine Model Number...
  • Page 4 2000 ATV PUBLICATION NUMBERS MODEL MODEL NO. Magnum 325 4X4 A00CD32AA Magnum 325 4X4 A00CD32CA 325 Magnum 325 4X4 HDS A00CD32FA 325 Magnum 325 4X4 HDS II A00CD32FB OWNER’S OWNER’S PARTS MANUAL MANUAL MANUAL SUPPLEMENT 9915299 9914939 9914940 9915299 9914939 9914940 9915299 9914939...
  • Page 5 REAR CAB and SEAT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB E 2000 Polaris Sales Inc.
  • Page 6 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7661645 10 Rivet 2 7511930 2 Bolt 3 7555792 6 Washer 4 5811107...
  • Page 7 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 2632084-195 Asm., Panel w/Foam, LH, E.B. Green (If built before 3/20/00) 2632284-195 Asm., Panel w/Foam, LH, E.B.
  • Page 8 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7517685 2 Screw 2 7517686 4 Screw 3 2670174 1 Asm., Rack, Rear (Incl.
  • Page 9 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7517685 4 Screw 2 2670180 1 Asm., Front Rack (Incl. Ref. 3 and Warning Decal)
  • Page 10 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7074954 2 Decal - Rack/Warning 2 7074110 1 Decal - Load Distribution, 4W 3 7078022 1 Decal - “4x4”, Shaft Ride Sys., RH...
  • Page 11 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7547069 2 Nutsert 2 3110032 2 Mount, Rubber 3 5242924-067 2 Bracket, Cooling Fan...
  • Page 12 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7080474 2 Clamp, Hose 2 5411813 1 Hose, Inlet 3 7542122 4 Nut...
  • Page 13 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB (If built after 7/01/99) Ref. Part No. Qty. Description 1 7542324 1 Nut, Nylok 2 7555716 1 Washer...
  • Page 14 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 5430725 1 Cap, Gas Tank 2 5810144 1 Gasket, Fuel Cap 3 5811899...
  • Page 15 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB ENGINE MOUNTING...
  • Page 16 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 8450003-1525 AR Line, Fuel 2 7052075 1 Fitting, Tee 3 5243720-067 1 Bracket, Carburetor...
  • Page 17 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7517541 4 Screw 2 5432859 1 Duct, Inlet 3 5411422 1 Gasket, Intake...
  • Page 18 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 1380119 2 Asm., CV Housing w/Sleeve 2 5222299 1 Sleeve, Drive Shaft Seal...
  • Page 19 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1380138 1 Asm., Prop Shaft (Incl. 1-4) 1 3260133 1 Yoke, Gear Case, Front...
  • Page 20 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 5411608 2 Bumper 2 7041761 2 Strut, Front 3 5211115 2 Washer...
  • Page 21 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7512325 8 Bolt 2 5211869 2 Disc, Brake 3 3610019 2 Seal, Front Hub...
  • Page 22 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1910271 1 Asm., Front Brake Caliper, LH (Incl. 1-7,9,10) 1910264 1 Asm., Front Brake Caliper, RH (Incl.
  • Page 23 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 5432721 Cover, Throttle Control (If built before 11/22/99) 5433806 Cover, Throttle Control...
  • Page 24 CONTROLS - MASTER CYLINDER/BRAKE LINE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 2050078 Asm., Master Cylinder (Incl. 1-13) 2200809 Kit - Master Cylinder Reservoir (Incl.
  • Page 25 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 1843067 1 Asm., Steering Post (Incl. 12,13) 2 5431573 Bushing,Console (If built before 7/12/99)
  • Page 26 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB A00CD32FA and A00CD32FB Ref. Part No. Qty. Description 1 5432247-070 1 Cover, Logo 2 5432420 2 Cover, Screw...

  • Page 27: A- Arm/Strut Mounting

    MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7542403 2 Nut, FLEXLOC 2 5333367 1 Bushing 3 1820567 Asm., Tie Rod (Incl.
  • Page 28 Ref. Part No. Qty. Description 1 7512176 6 Bolt 2 7552801 6 Washer 3 5430945 6 Washer, Multilube 4 1321457 3 Roller and Bushing 5 5431936 6 Button, Clutch 6 5210752 Spacer (.020) 5242981 Spacer (.025) 5210753 Spacer (.032) 5210754 Spacer (.050) DRIVE CLUTCH MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA...
  • Page 29 Ref. Part No. Qty. Description 1 1520231 1 Clutch, One Way Drive 2 7556009 1 Washer 3 5131646 1 Spacer 4 7541906 3 Nut, FLEXLOC 5 5431936 6 Button, Clutch, Stemless 6 5020422 3 Pin, Roller 7 3585712 1 Bearing 8 7547130 1 Nut, Jam 9 3576510...
  • Page 30 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB A00CD32FA A00CD23FB Ref. Part No. Qty. Description 1 7556120 AR Bushing 2 5220646 1 Washer, Domed 3 7552901...

  • Page 31: Crankcase

    MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7512232 2 Screw 2 2632116 1 Foam, Clutch Air Inlet 3 5433453...
  • Page 32 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 2460737 Harness, Main Wire (AA)(CA) (If built before 8/01/99) 2460821 Harness, Main Wire (AA)(CA)
  • Page 33 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB REAR BRAKE...
  • Page 34 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 2201189 Kit - Brake Pad (Incl. Spacer and Pin) 1910339 Pad, Spacer...
  • Page 35 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7661404 2 Pin, Cotter 2 7542714 8 Nut 3 5131777 2 Hub, Wheel, Rear...
  • Page 36 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1341253 1 Asm., Front Gearcase (Incl. 1-24) 1 3233319 2 Seal, Oil 2 3233252...
  • Page 37 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB MAIN GEARCASE...
  • Page 38 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1341296 Asm., Gearcase, Main (Incl. all less 11)(AA)(CA)(FB) 1341336 Asm., Gearcase, Main (Incl. 1-48,50-66)(FA)
  • Page 39 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1341254 Asm., Gearcase, Rear (Incl. 1-10, 14-26) (If built before 2-21-99) 1341309 Asm., Gearcase, Rear (Incl. 1-10,...
  • Page 40 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1341271 Asm., Gear Selector (Incl. 1-16)(AA)(CA)(FB) 1341337 Asm., Gear Selector (Incl. 1-16)(FA) 1 3233195 Asm., Knob (AA)(CA)(FB)
  • Page 41 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7061013 2 Rod End, LH 2 7546707 4 Nut, FLEXLOC 3 7546702...
  • Page 42 SWING ARM/REAR GEARCASE MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 5132152 1 Hub, Brake Disc 2 - - - - - - - - - - - - - - 1 Asm., Rear Brake Caliper...
  • Page 43 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 7542439 2 Nut, Nylok 2 5433213 2 Bushing (If built before 6/21/99)
  • Page 44 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description - - - - - - - - - - - - - - 1 Asm., Main Gearcase (See Main...
  • Page 45 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3083669 1 Bushing, Starter 2 3080103 2 Pin, Dowel 3 3086394 Asm., Crankcase (Incl. 1-5,7,8,12,...
  • Page 46 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3086413 2 Cover, Valve 2 3086414 2 O-Ring 3 3086412 4 Bolt, Flange...

  • Page 47: Crankshaft And Piston

    MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3085774 Piston Ring Set (STD) 3085775 Piston Ring Set (0.25 O/S) 3085776 Piston Ring Set (0.50 O/S)
  • Page 48 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3084911 2 Screw, Adjusting 2 3084912 2 Nut 3 3084910 2 Asm., Rocker Arm (Incl. 1,2)
  • Page 49 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3084822 1 Reel 2 3083463 1 Spring, Return 3 3083378 1 Ratchet...
  • Page 50 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3083453 1 Plug 2 3082956 1 Gasket 3 3086455 1 Spring 4 3086222...
  • Page 51 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB CARBURETOR...
  • Page 52 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3130507 1 Ring 2 3130508 1 E-Ring 3 3130730 1 Needle, Jet...
  • Page 53 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3086483 Asm., Ignition Coil (Incl. 1,2) 3086484 Ignition Coil (If built before 3/1/99)
  • Page 54 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 3084981 1 Motor, Starting (Incl. 1-5,7-11) 1 3084982 1 Washer Set 2 3085353...

  • Page 55: Fuel Pump

    MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 3085275 1 Asm., Fuel Pump (Incl. 1-4) 1 3084999 1 Screw and Washer...
  • Page 56 MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 1 3085850 1 Pipe 2 3086481 3 Bolt, Flange 3 3086486 Asm., Breather Box (Incl. 4,16-20,...

  • Page 57: Tool Kit

    MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. Description 3086485 1 Kit - Tool (Incl. 2-7) 1 2870725 1 Gauge, Tire Pressure...
  • Page 58 PRINTED IN THE USA PARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00...

This manual is also suitable for:

325 magnum 4x4 hds ii a00cd32fbMagnum 325 4x4 a00cd32aaMagnum 325 4x4 a00cd32aa 2000Magnum 325 4x4 a00cd32ca 2000325 magnum 4x4 hds a00cd32fa 2000325 magnum 4x4 hds ii a00cd32fb 2000

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