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Assembly (Typical)
3.
Dip piston in clean DOT 3 brake fluid, attach spring to
piston, and install assembly into installation tool.
Do not attempt to install the piston without the required
installation tool. Do not allow the lip of the seals to turn in-
side out or fold.
4.
Push the piston assembly through the installation tool
sleeve using the plunger handle (included with
installation tool kit). Continue pushing until plunger is
solid against installation tool. Both tools can now be
removed.
5.
Hold piston assembly inward, and install a new dust
seal. Be sure dust seal is completely seated in the
groove.
NOTE: The Piston assembly should spring back against
the seal when compressed.
6.
Install reservoir with new seal. Be careful to install and
torque screws evenly.
7.
Apply a light film of grease to the lever bolt. Install
lever and tighten bolt securely.
8.
Install parking brake lever assembly.
Polaris Industries Inc.
9.19
BRAKES
Master Cyl i nder
7/96
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Troubleshooting
