Front Caliper Inspection; Front Caliper Disassembly - Polaris Magnum 2x4 Service Manual

BRAKES
Front Caliper
Disassembly Cont.
7. Remove mounting bracket, pin assembly and dust
boot.
8. Remove piston, dust seal and piston seal.
9. Clean the caliper body, piston, and retaining bracket
with brake cleaner or alcohol.
NOTE: Be sure to clean seal grooves in caliper body.
Inspection
1. Inspect caliper body for nicks, scratches or wear.
Measure bore size and compare to specifications.
Replace if damage is evident or if worn beyond service
limit.
2. Inspect piston for nicks, scratches, wear or damage.
Measure diameter and replace if damaged or worn
beyond service limit.
3. Inspect the brake disc and pads as outlined for brake
pad replacement this section.
7/96
9.22
Polaris Industries Inc.