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FINAL DRIVE
Front Gearcase
Front Gearcase Assembly
1. Replace all O-rings, seals, and worn components.
2.
Install needle bearing, snap ring, and left side
seal.
3.
Press bearing on pinion shaft, install both snap
rings, and slide outer bearing into place.
NOTE: Thoroughly lubricate cover O-ring and
cover threads before installation.
4.
Install pinion shaft assembly in case and tap lightly
to seat. Grease O-ring on pinion shaft retainer nut
and
install.
Tighten
nut
securely
(se.e
specification above) until all end play is removed
from pinion shaft. Tighten top set screw.
NOTE:For proper back lash measurement, both ring
gear and pinion gear should be free of oil and grease
when installed. Do not install seal in pinion shaft re-
tainer nut until backlash is properly set.
7/96
7.48
Polaris Industries Inc.
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Table of Contents
Troubleshooting
