Polaris Magnum 2x4 Service Manual page 502

Polaris atv and light utility vehicle service manual
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Shaft Drive Transmission Assembly, Cont.
26. Screw in housing until O-ring is approximately 1/4"
(8mm) from transmission housing.
27. Install front output ring gear and retaining bolt. Hold
shaft with strap wrench and tighten retaining bolt.
Replace lock washer or lock tab washer, and use
Loctite™ Primer T on threads and shaft.
Use
Loctite™ 242 on retaining bolt. Bend tab washer
against flat portion of bolt head.
28. Install pinion gear assembly and retaining plate. Use
Loctite™ Primer T on bolt and housing threads.
Apply
Loctite™ 242 to bolts and torque to
specification.
29. Lubricate front housing O-ring thoroughly with
Polaris All Season grease. Continue to screw front
housing in, making sure O-ring enters housing, and
ring gear teeth mesh with pinion shaft teeth properly.
Polaris Industries Inc.
8.33
TRANSMISSION SERVICE
Type IV, Shaft Drive Transmission
10/96

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