Master Cylinder; Master Cylinder Removal; Master Cylinder Installation - Polaris RZR XP Service Manual

BRAKE SYSTEM

MASTER CYLINDER

MASTER CYLINDER REMOVAL

1. Locate the master cylinder
in the wheel well area.
w
2. Remove the clip
attaches the master cylinder to the brake pedal lever.
9.8
q
above the left front tire
e
from the clevis pin
3. Place a container to catch brake fluid under the
master cylinder brake line banjo bolts
Brake fluid will damage finished surfaces. Do not allow
brake fluid to come in contact with finished surfaces.
Make note of front and rear brake line locations to
4. Loosen the brake line banjo bolts and allow fluid to
drain.
Dispose of fluid properly. Do not re-use.
5. Remove the two mounting fasteners
that
the master cylinder to the frame.

MASTER CYLINDER INSTALLATION

1. Install new stat-o-seal, rear brake line banjo fitting,
new stat-o-seal and banjo bolt to the rear port on the
master cylinder.
Lubricate seals with a thin film of DOT 4 brake fluid
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
r
CAUTION
NOTICE
master cylinder.
NOTICE
t
IMPORTANT
prior to installation.
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