Gear Shift Selector Removal; Gear Shift Selector Disassembly - Polaris Magnum 2x4 Service Manual

Polaris atv and light utility vehicle service manual
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Gear Shift Selector Removal (Typical)
TRANSMISSION SERVICE
Gear Shift Selector
NOTE:
The shift selector switch can be replaced with the shift selector box remaining in the frame. Perform steps
1-5 of removal, 1-4 of Disassembly, and 5-7 of Assembly. To change fluid, remove selector box assembly and
follow Steps 1
,2,3,S,
and 6 of Disassembly, and Steps
2-7
of Assembly.
1. Remove seat, right side panel, and exhaust heat
shield.
2.
Remove exhaust pipe if it interferes with access to
shift selector.
3.
Cut cable ties securing gear shift selector switch
wiring harness to frame. Note proper routing.
4.
Disconnect wiring harness from terminal board,
noting the color and location of the wires on the
terminal board.
S.
Pull the wiring harness through to gear shift
selector side of machine.
6.
Disconnect the two linkage rods from the gear shift
selector slides.
7.
Remove three bolts attaching gear shift selector to
the mounting bracket.
8.
Lift gear selector out of mounting bracket and away
from frame.
Gear Shift Selector Disassembly
Wear eye protection during this procedure. Read each
step completely before proceeding. Essential parts
may be lost or damaged if you do not heed this caution!
1 . Clamp gear selector body lightly in a soft jawed
vice. Using a criss-cross pattern, loosen each of
the five screws holding the gear shift selector
cover to the gear shift selector body. Loosen each
screw only a few turns, then proceed to another
screw.
NOTE:
These parts are under pressure from the inter-
nal spring.
Polaris Industries Inc.
8.7
7/96

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