Type V Ez-Shift Transmission (1998 Scrambler 400/500) Removal - Polaris Magnum 2x4 Service Manual

Polaris atv and light utility vehicle service manual
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TRANSMISSION SERVICE
Type V EZ .. Shift Transmission (1998 Scrambler
400/500)
Transmission Removal (Type V; 1998 Scrambler
400/500)
1 . Remove seat, cab and air box.
2.
Remove right side shield and auxiliary brake master
cylinder and reservoir.
3.
Remove PVT outer cover, both drive and driven
clutch, and inner PVT cover.
4.
Loosen left side swingarm mounting bolt and slide out
away from transmission (do not remove the bolt
completely.
INSTALLATION NOTE: Apply Red Loctite 262
and torque to 150
ft.
Ibs.
5.
Remove drive chain.
6.
Remove (2) transmission mounting bolts from each
bulkhead.
7.
Remove through-bolt from bottom of transmission.
8.
Remove both extruded transmission mounting
brackets.
9.
Remove wire connector from transmission position
sensor.
10. Remove shift linkage rod from bell crank.
11. Remove front prop shaft from front gearcase (refer to
prop shaft removal this section).
12. Remove transmission through right side of vehicle.
5/98
8.17b
Polaris Industries Inc.

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