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BRAKES
Front Pad Replacement
Assembly
1.
Lubricate mounting bracket pins with a light film of
Polaris Premium All Seasons Grease, and install rubber
dust seal boots.
2.
Compress mounting bracket and make sure dust seals
are fully seated. Install pads with friction material facing
each other. Be sure pads and disc are free of dirt or
grease.
3.
Install caliper on hub strut, and torque mounting bolts.
4.
Slowly pump the brake lever until pressure has been
built up. Maintain at least
1/2"
(12.7 mm) of brake fluid
in the reservoir to prevent air from entering the brake
system.
5.
Install the adjuster screw and turn until stationary pad
contacts disc, then back off 1/2 turn.
7/96
9.8
Polaris Industries Inc.'
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Troubleshooting
