Polaris Magnum 2x4 Service Manual page 477

TRANSMISSION SERVICE
Type III, EZ-Shift Transmission
Removal (Typical), Cant.
5. Remove output shaft bearing assembly (where
applicable) along with any alignment shims. Note
location of shims (where applicable) for reassembly,
I nspect bearing for wear and replace if necessary.
6, Open bolt lock plate on right side and back out swing
arm bolt until it is flush with swing arm,
Do not
remove
completely,
7. Remove rear drive chain from sprocket.
8. Remove six bolts attaching skid plate and remove skid
plate.
9. Remove 3/8-16 x 3/4" bolt from top left transmission
mount.
10. Remove jam nut, roller chain guide and washer.
Remove 3/8" bolt from front top right transmission
mount.
11. Remove drain plug and drain transmission lubricant
into suitable container.
12. Remove lower transmission mounting bolt.
13. Loosen and remove speedometer cable from angle
drive.
14. Remove dust seal and driven clutch spacer from
transmission input shaft.
15. Open bolt lock plate on left side and back out swing
arm bolt until it is flush with swing arm.
Do not
remove
completely.
16. Remove nut and washer from swing arm pivot bolt.
17. Loosen transmission torque stop jam nut and turn
torque stop in as far as possible to allow transmission
removal.
18. Turn fuel valve to OFF position. Remove carburetor
and secure out of the way.
19. Remove vent line from transmission and secure.
20. Transmission may now be removed by rotating the
case, and moving the output shaft side down and the
input shaft side up toward the top right rear opening of
the frame, Remove the transmission from the right
side of the vehicle.
10/96 8.12
Polaris Industries Inc.