Transmission Service - Torque Specifications; Transmission Service - Lubrication - Polaris Magnum 2x4 Service Manual

TRANSMISSION SERVICE
Torque Specifications
I
Lubrication Chart
Torque Specifications
Transmission Case Bolts ......................................... 12 ft. Ibs. (1.66 kg-m)
Bell Crank Nut .................................................. 12 ft. Ibs. (1.66 kg-m)
Transmission Drain Plug ......................................... 14 ft. Ibs. (1.93 kg-m)
Speedometer Angle Drive ........................................ 11 ft. Ibs. (1.52 kg-m)
Transmission Mounting Bolts ..................................... 25 ft. Ibs. (3.45 kg-m)
Drive Sprocket Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17 ft. Ibs. (2.35 kg-m)
Output Shaft Bearing Mounting Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12 ft. Ibs. (1.66 kg-m)
Swing Arm Pivot Bolts (Std) ...................................... 55 ft. Ibs. (7.59 kg-m)
Swing Arm Pivot Bolts (Concentric Swingarm 1998 Scrambler 400/500) 150 ft. Ibs. (20.75 kg-m)
Lubrication
Item
Capacity
HLR .................. Premium Synthetic Chaincase Lube ... 20 fl. oz
Notes
Dipstick
HR ................... Premium Synthetic Chaincase Lube ... 16 fl. oz. . . . . . .. Dipstick
Shaft Drive ............ Premium Synthetic Chaincase Lube ... 32 fl. Oz.1 ...... Dipstick
Chain/Shaft Drive ...... Premium Synthetic Chaincase Lube ... 32 fl. oz ........ Fill to bottom of fill hole
threads.
Front Gearcase ........ GL5 80-90 gear lube ................. 4.0 fl. oz. ...... Fill to bottom of fill hole
threads.
Shift Selector .......... OW40 Synthetic or .................. Fill selector box to the middle of shift selec-
10W Non-Detergent tor slide. Do not overfill. Shift slides may
hydro-lock.
Capacity after draining is approximately 20-24 ounces. 32 ounces when disassembled and completely dry.
Polaris Industries Inc.
8.1
5/98