Cv Carburetor Installation - Polaris Magnum 2x4 Service Manual

FUEL SYSTEM/CARBURETION
CV Carburetor Installation
CV Carburetor Installation
1. Install the throttle cable by screwing the adjuster into carburetor body completely. Lightly grease the end of
the throttle cable and install the cable into the end of the throttle actuator arm.
2. Install the throttle shaft cover.
3. Apply a light film of oil to the choke plunger and install the plunger and cable assembly.
4. Install fuel line and fuel line clamp.
5. Remove the shop towel from the carburetor flange.
6. Install carb into flange and install rear air duct onto the back of the carburetor. Be sure carburetor is pushed
completely into flange and tighten the clamp.
7. Loosely install two bolts into carburetor bracket. Do not tighten.
8. Install clamp on rear air duct and tighten.
9. Tighten bracket bolts.
10. Install impulse line and clamp.
11. Perform throttle cable adjustment and choke adjustment. See Maintenance Chapter 2. Make sure throttle
operates smoothly and returns completely.
12. Install fuel tank, cover, and panels, and re-check throttle operation.
13. Turn handlebars completely left to right and check for free movement and full return to idle stop screw.
14. Set parking brake with gear selector in neutral.
15. Start engine and adjust idle speed when engine is warm. Check for fuel leaks.
16. Adjust idle mixture. Refer to page 2.12a.
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