Front Hub Disassembly (4X4) - Polaris Magnum 2x4 Service Manual

FINAL DRIVE
Front Hub Disassembly
Front Hub Disassembly (4x4)
If an AWD problem is encountered, thoroughly inspect
the electrical portion of the system as well as the front
hubs.
1. Carefully lift and support the front end of the
machine as shown with the jack stands under the
front end of the foot rests. CAUTION: Make sure
the machine is solidly supported before proceeding.
Serious injury could occur if the machine tips orfalls.
2. Remove the front wheels and thoroughly clean the
area around the hub, strut casting, brake caliper and
brake disc.
3. Remove the two brake caliper attaching bolts (A).
CAUTION: Do not hang the caliper by the brake
hose. Use wire to hang the caliper to prevent
possible damage to the brake line.
4. Place a catch pan beneath the front hub and remove
the hub cap.
5. Remove retaining ring from drive axle.
6. Remove FlexLoc nut. CAUTION: The FlexLoc nut
must be replaced if removed. The self-locking
properties of the nut are destroyed upon removal.
Refer to page 7.12 for AWD front hub installation
procedure.
7. Remove front hub, bearings, and Hilliard clutch
assembly. Be sure to note the proper positioning of
the armature plate for reassembly.
7/96
7.4
Polaris Industries Inc.