Final Drive - Polaris Magnum 2x4 Service Manual

CHAPTER 7
FINAL DRIVE
Final Drive Torque Specifications ............... 7.1
Front Hub Exploded View ...................... 7.2
Demand 4 Operation . . . . . . . . . . . . . . . . . . . . . . . . .. 7.3
Front Hub Disassembly (4x4) .................. 7.4
Hilliard Clutch Disassembly/Inspection .......... 7.5
Hilliard Clutch Assembly Testing ................ 7.6
Strut Seal Sleeve Replacement ................. 7.6-7.7
Magnetic Coil Replacement . . . . . . . . . . . . . . . . . . .. 7.8
Wheel Hub Seal Replacement .................. 7.9
Strut Casting Seal Replacement . . . . . . . . . . . . . . .. 7.10
Drive Shaft Boot Replacement ................. 7.11-7.12
HublWheel Bearing Installation . . . . . . . . . . . . . . . .. 7.12-7 .13a
Front Axle Identification ....................... 7.14-7.15
Front Drive Axle Removal ...................... 7.16-7.17
Front Drive Axle Installation .................... 7.17
U-Joint Disassemlby .......................... 7.18
U-Joint Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7.19-7.20
2x4 Front Hub Disassembly/Inspection .. , ....... 7.21-7.22
2x4 Front Hub Assembly ...................... 7.22
2x4 Front Hub Installation ...................... 7.23
Rear Axle Removal ........................... 7.24-7.25
Rear Axle Installation ......................... 7.26-7.28
6x6 Middle Axle Sprocket Service ............... 7.28a-7.28n
Rear Eccentric Removal . . . . . . . . . . . . . . . . . . . . . .. 7.29
Rear Eccentric Disassembly ................... 7.29-7.30
Rear Eccentric Assembly ...................... 7.30-7.31
Rear Eccentric Installation ..................... 7.32
Center Eccentric Removal/Disassembly ........ 7.33-7.34
Center Eccentric Assembly .................... 7.34-7.36
Center Eccentric Installation ................... 7.36-7.37
Front Eccentric Removal/Disassembly ......... 7.38-7.40
Front Eccentric Assembly ...................... 7.40-7.41
Front Eccentric Installation ..................... 7.42-7.43
Front Gearcase Removal ...................... 7.44-7.45
Front Gearcase Disassembly ................... 7.45-7.47
Front Gearcase Assembly / Installation .......... 7.48-7.51
Concentric Swingarm Rear Axle Removal . . . . . . . . 7.52-7.53
Concentric Swingarm Rear Axle Installation ...... 7.54-7.55