Pre-Ride/Daily Inspection - Polaris Magnum 2x4 Service Manual

MAINTENANCE
Periodic Maintenance Chart, Cont.
CHASSIS
•
Item Hours or Frequency See Page
Remarks
.....
Odometer
..... General Lubrication 50 hrs 3 months
2.5 - 2.9
Lubricate All Fittings, Pivots, Cables, Etc.
.....
Front Hubs/Fluid Check 50 hrs 6 months 2.32 Check monthly
.....
Front Hubs/Fluid Change 100 hrs 12 months 2,32 Check monthly
•
Front Wheel Bearings (2x4) Annually Annually 7.21 Inspect and replace if necessary
•
Front Hub Spindle Nut Torque Annually Annually 7.21 Inspect Torque and Locking Fastenerand re-
(AWD Models) place if necessary
Drive Belt
50 hrs 6 months 6.12 Inspect - Adjust, Replace if Necessary
Clutches (Drive And Driven) 100 hrs 12 months 6.7 Inspect, Clean
..... Transmission Oil Level 25 hrs Monthly 2.41 Inspect Monthly; Change Annually
Shift Linkage 50 hrs
6 months
2.41
Inspect, Lubricate, Adjust
Shift Selector Box
200 hrs 24 months 8.9 Change Lubricant Every Two Years
•
Steering 50 hrs 6 months 2.31 Inspect Daily, Lubricate
•
Toe Adjustment As required As required 2.31 Periodic Inspection, Adjust When Parts are Re-
placed
.....
Rear Axle 50 hrs 6 months 7.24 Inspect Bearings, Grease Fitting
..... Front Suspension 50 hrs
6 months 2.40
Inspect - Lubricate
..... Rear Suspension 50 hrs 6 months 2.40 Inspect - Lubricate
Drive Chain 50 hrs 6 months 2.37 Inspect Daily, Adjust and Lubricate if Needed
Tires
Pre-ride Pre-ride
2.43 Inspect Daily, Pre-Ride Inspection Item
•
Brake Fluid 200 hrs 24 months 2.34 Change Every Two Years
..... Brake Fluid Level
Pre-ride Pre-ride 2.34 Inspect Daily, Pre-Ride Inspection Item
.....
Brake Lever Travel Pre-ride
Pre-ride
2.34 Inspect Daily, Pre-Ride Inspection Item
•
Brake Pad Wear 10 hrs/100 Monthly 2.34 Inspect Periodically
miles
Auxiliary Brake Adjustment As required As required 2.35 Inspect Deflection Daily; Adjust
Output Shaft Bearing
Monthly Monthly 2.7
Grease Monthly
Brake System Pre-ride Pre-ride 2.34 Pre-Ride Inspection Item
Wheels
Pre-ride Pre-ride
2.42
Pre-Ride Inspection Item
Frame Nuts, Bolts, Fasteners Pre-ride
Pre-ride
2.43 Pre-Ride Inspection Item
Pre-Ride
I
Daily Inspection
Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled maintenance.
• Tires - check condition and pressures
• Fuel and oil tanks - fill both tanks to their proper level; Do not overfill 4-stroke oil tank
• All brakes - check operation and adjustment (includes auxiliary brake)
• Throttle - check for free operation and closing
HeadlightfTaillightiBrakelight - check operation of all indicator lights and switches
• Engine stop switch - check for proper function
• Wheels - check for tightness of wheel nuts and axle nuts; check to be sure axle nuts are secured by
cotter pins
• Drive chain - condition and slack; refer to drive chain adjustment
Air cleaner element - check for dirt; clean or replace
Steering check for free operation noting any unusual looseness in any area
Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners
• Engine coolant - check for proper level at the recovery bottle
5/98
2.2
Polaris Industries Inc.