Polaris Magnum 2x4 Service Manual page 609

Cylinder Inspection .. . ..................... 3.62
Cylinder Installation.. . ...................... 3.80
Cylinder Removal/Inspection .................. 3.60
D
Decimal Equivalent Chart. . . . . . . . . . . . . . . . . . . .. 1.10
Demand 4 Operation . . . . . . . . . . . . . . . . . . . . . . . .. 7.3
Drive Belt Removal/Inspection ................ 6.12
Drive Belt Tension ............ . ............. 6.12
Drive Chain Inspection ....................... 2.35-2.36
Drive Chain Inspection/Adjustment ......... " " .. 2.38-2.39
Drive Clutch Bushing Service ...... " ... "...... 6.23-6.30
Drive Clutch Disassembly ." .................. 6.17,
6.20-6.21
Drive Clutch Inspection ... " ................... 6.19
Drive Clutch Operation ....................... 6.6
Drive Clutch Reassembly ......... " ........... 6.22
o
rive Shaft Boot Replacement .... " ......... "" 7.11-7.12
Driven Clutch Assembly .......... " ......... ". 6.16
Driven Clutch Disassembly ................... 6.14-6.15
Driven Clutch Operation ...................... 6.6
Driver, Transmission Seal/Bearing, SOmm . . . . . .. 1.26
E
Electric Hub Engagement (4x4) ............... 7.3
Electric Starter System Test ........... " . .. 10.27
Electrical Component Location ................ 10.42
Electronic Throttle Control Switch Testing . . . . . .. 10.39
Engine Assembly, 2 Stroke ................... 3.14 w 3.18
Engine Disassembly, 2 Stroke. . . . . . . . . . . . . . . .. 3.12
Engine Disassembly/Inspection, Polaris ........ 3.34a-3.34b
Engine Exploded View - 4 Strokes ............. 3.35
Engine Fastener Torque Patterns .............. 3.2
Engine Installation .. . . . . . . . . . . . . . . . . . . .. .. . 3.43
Engine Installation, 2 Stroke .............. .. 3.19
Engine Lubrication .............. , , , . . . . . . . . .. 3.36
Engine Mounts ...................... , . . . . . .. 2.17
Engine Oil Check - 4 Strokes. . . . . . . . . . . . . . . . .. 2.23
Engine Removal ............................ 3.8-3.10,
3.38,3.42
Engine Service Data .. . . . . . . . . . . . . . . . . . . . . . .. 3.4-3.5
Engine Service Data - 4 Stroke . . . . . . . . . . . . . . .. 3.4 w 3.S
Engine Service, 400L ........................ 3.25-3.28
ETC Switch Testing . . . . . . . . . . . . . . . . . . . . . . . . .. 10.39
Exhaust System, Maintenance ................ 2.32-2.33
Exhaust Valve Adjustment .................... 2.28-2.29
F
Fan Control Circuit Testing ............... .
Fan Control Switch Testing .................. .
Final Drive Exploded View " .................. .
Fixture, Drive Clutch Holding ................. .
Float Height ............................... .
Float Height Adjustment, Mikuni CV ........... .
Float System .............................. .
Fluke Meter .................. " ........ " .... .
Flywheel Holding Tool ....................... .
Flywheel Installation ...... .
Flywheel Removal/Inspection ........... . ..
10.41
10.41
7.2
1.19
4.42
4.37-4.38
4.12
1.13
1.17
3.88
3.67
Fox Shock Service ......................... .
Fox Shock Valving Chart .................... .
Frame, Nuts, Bolts, Fasteners ................ .
Front Axle Identification ..... . .............. .
Front Axle Installation ....................... .
Front Axle Removal ......................... .
Front Axle Seal Sleeve Replacement .......... .
Front Caliper Assembly ..................... .
Front Caliper Disassembly ................... .
Front Caliper Inspection ..................... .
Front Caliper Installation ..................... .
Front Eccentric Assembly ..... .
Front Eccentric Disassembly . .. . . . . .
Front Eccentric Installation ................... .
Front Eccentric Removal .................... .
Front Gearcase Assembly ................... .
Front Gearcase Disassembly ............. .
Front Gearcase Installation .................. .
Front Gearcase Lubricant Change ............ .
Front Gearcase Lubrication Level ............. .
Front Gearcase Removal .................... .
Front Hub Bearing Adjustment (AWD Models) .. .
Front Hub Disassembly ...................... .
Front Hub Fluid Change . . . . . . . . . . . . . .. . ... .
Front Hubs (4x4), Maintenance. . . . .. . .. . ..
Front Strut Ball Joint Replacement ............ .
Front Strut Rod Holding Tool ................. .
Front Strut Service ........ . ............... .
Front Strut Spring Compressor ............... .
Front Strut Weldment Replacement ........... .
Front Swing Arm Weldment, 6x6 ............ .
Fuel Filter Ma.intenance ........... . ... . .. .
Fuel Flow Diagrams ........................ .
Fuel Line Maintenance ...................... .
Fuel Pump ................................ .
Fuel Pump Exploded View ................... .
Fuel Tank Removal ......................... .
G
Gauge, Compression ....................... .
Gauge, Precision Air ........... " ............ .
Gear Shift Boot Replacement ................ .
Gear Shift Selector ......................... .
Gear Shift Selector Assembly ................ .
Gear Shift Selector Disassembly ............. .
Gear Shift Selector Fluid Change ............. .
Gear Shift Selector Installation . . ........... .
Gear Shift Selector Removal ................. .
Glossary of Terms .......................... .
H
Headlamp Service .......................... .
Headlamp Switch Testing .................... .
Headlight Adjustment ....................... .
Headlight Adjustment - Gen III ................ .
Headlight Housing Replacement .............. .
Headlight Lamp Replacement ................ .
Headlight Pod Service, Gen IV . .. . ....... .
Hilliard Clutch Assembly Testing ........ .
Hone, Cylinder ............................. .
Hone, Replacement Set ..................... .
Honing Oil ................................. .
5.29-5.36
5.36
2.42-2.43
7.14
7.17
7.16
7.6
9.23
9.21-9.22
9.22
9.23-9.24
7.40-7.41
7.40
7.42-7.43
7.38-7.39
7.48-7.50
7.45
7.51
2.10
2.10
7.44-7.45
7.13
7.4-7.8
2.31w2.32
2.31w2.32
5.25
1.24
5.24a-S.24b
1.24
5.24
5.18
2.13
4.10
2.13
4.434.44
4.43
4.28
1.16
1.22
8.40-8.43
8.10
8.9
8.7-8.9
8.7-8.9
8.10
8.7
1.28-1.30
10.4-10.8
10.41
10.8
10.6
10.8
10.5,10.8
5.6a-5.6b
7.6
1.15
1.15
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