Transmission Removal - Polaris RANGER 2x4 Manual

TRANSMISSION
1. Inspect shift linkage cable, clevis pins, and pivot
bushings and replace if worn or damaged.
2. Be sure idle speed is adjusted properly.
3. Place gear selector in neutral. Make sure the
transmission bell crank is engaged in the neutral
position detents.
4. With two wrenches loosen the outside jam nut
counterclockwise. Turn the outside jam nut 1 1/2
turns. Perform this procedure on the shift lever
end, also.
Inside Jam Nut
Transmission Cable Adjustment
5. After turning the outside jam nut 1 1/2 turns. Hold
the outside jam nut with a wrench and tighten the
inside jam nut clockwise, until it is tight against the
bracket.
6. Repeat Step 4 and Step 5 until the proper
adjustment is made for the transmission cable.
7. Use this procedure to loosen or tighten the shift
linkage cable as needed.
Outside Jam Nut
Clockwise
Counterclockwise
Shift Lever Cable Adjustment

TRANSMISSION REMOVAL

1. Remove the PVT system from the left side of the
transmission.
2. Drive roll pin from rear driveshaft yoke.
NOTE: On the 4x4 & 6x6 transmission the front
output shaft yolk slides off during the transmission
removal.
Roll Pin Removal Tool
Roll Pin Removal Tool (PN 2872608)
3. Remove the air intake hose from the air box that is
located above the transmission. Place the hose
to the side, this eases the transmission removal.
Remove the vent hose from the top of the
Inside Jam Nut
Outside Jam Nut
8.3