Master Cylinder - Suzuki Jimny Service Manual

5-38 BRAKES
[A] : For vehicle without ABS
[B] : For vehicle with ABS
1. Piston stopper circlip
2. Piston stopper
3. Cylinder cup and plate
: Apply brake fluid confirm installing direction.
4. Primary piston
5. Piston cup
: Apply brake fluid confirm installing direction.
6. Secondary piston pressure cup
: Apply brake fluid confirm installing direction.
INSTALLATION
NOTE:
• See NOTE at the beginning of this section.
• Check clearance between booster piston rod and pri-
mary.
1) Install master cylinder as shown and torque attaching nuts to
specification.
Tightening torque
Master cylinder nuts
(a) : 13 N·m (1.3 kg-m, 9.5 Ib-ft)
2) Attach hydraulic lines and torque flare nuts to specification.
Tightening torque
Brake pipe flare nuts
(b) : 16 N·m (1.6 kg-m, 12.0 lb-ft)
3) Connect reservoir lead wire.
4) Fill reservoir with specified brake fluid.
5) After installing, bleed air from system (refer to "Air Bleeding
of Brake System" in this section) and check brake pedal
height and play.
6) Perform brake test and check each installed part for fluid
leakage.

Master Cylinder

7. Piston cup
8. Secondary piston
9. Sealing
10. Secondary piston return spring
11. Secondary piston stopper bolt
12. Master cylinder body
: Apply brake fluid confirm installing direction.
: Apply brake fluid confirm installing direction.
Tightening Torque
Do not reuse