Exhaust Removal / Installation; Engine Cooling System - Polaris RZR 900 2015 Service Manual

ENGINE / COOLING SYSTEM

EXHAUST REMOVAL / INSTALLATION

1. Remove the engine access panel
w
intake housing cover
2. Remove the seats.
3. Disconnect and remove the ECU
4. Remove the four plastic rivets retaining the bottom of
the engine / cab divider panel
5. Disconnect both taillights and remove ten Torx
t
fasteners retaining the rear fascia.
9926814 R08 -
3.12
q
and the air
.
e
.
r
.
6. Remove the three springs
muffler to the head pipe and one spring retaining the
muffler to the chassis.
7. Remove the six exhaust head pipe fasteners
8. Remove the exhaust from the vehicle.
9. To install, reverse procedure. Torque fasteners to
specification.
Exhaust Head Pipe Fasteners:
Air Box Mounting Fasteners:
2015-2016 RZR 900
y
, two retaining the
TORQUE
18 ft-lb (24 Nm)
Body Screws:
8 ft-lb (11 Nm)
8 ft-lb (11 Nm)
2016 RZR S 1000 Service
© Copyright Polaris Industries Inc.
u
.
Manual