BRAKES
REAR BRAKE CALIPER
EXPLODED VIEW
DURING ASSEMBLY
APPLY POLARIS DOT 3 BRAKE
3
FLUID TO COMPONENT
APPLY POLARIS ALL
PURPOSE GREASE
BRACKET
MOUNT
BRAKE PADS
REAR BRAKE DISC
INSPECTION
1. Visually inspect disc for scoring, scratches, or
gouges. Replace the disc if any deep scratches
are evident.
2. Use a 0-1² micrometer and measure disc
thickness at 8 different points around perimeter of
disc. Replace disc if worn beyond service limit.
PLUNGER
COMPRESSION
SPRING
O--RINGS
CALIPER
SEALS
3
HEX BOLT
WASHER
BLEED
SCREW
35--60 IN. LBS.
(4--6.5 NM)
ADJ.
SCREW
(Finger Tight)
PIN BOOT
PISTON
3
JAM NUT
LEVER
BRACKET
HOUSING
GASKET
BALL TRACK
ACTUATOR
BALL BEARING
9.23