Rear Brake Caliper Installation - Polaris RZR 170 2009 Service Manual

BRAKES
7. Remove two caliper mounting bolts and caliper assembly.
8. Place a container below caliper to catch brake fluid and
remove brake line from caliper. Immediately cover and seal
end of brake line to prevent contamination.

Rear Brake Caliper Installation

1. Install caliper and torque mounting bolts to specification.
Rear Caliper Mount Bolt Torque:
18 ft. lbs. (24.5 Nm)
Brake Line Banjo Bolt Torque:
14.5 ft. lbs. (19.6 Nm)
6.20
18 ft-lb. (24.5 Nm)
14.5 ft-lb. (19.6 Nm)
= T
= T
2. Bleed rear brake system. See "BRAKE BLEEDING /
FLUID CHANGE" on page 6.6.
3. Attach parking brake cable to lever arm with one washer
(A) on each ends of spring. If lever arm plate was removed,
install plate and torque bolts (B) to 12 ft-lbs. (16 Nm).
B
4. Adjust parking brake. See "Parking Brake Adjustment" on
page 6.8.
5. Verify fluid level in reservoir is up to the MAX line inside
reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
6. Install wheel and torque wheel nuts.
Rear Wheel Nut Torque:
27 ft. lbs. (37 Nm)
7. Field test unit for proper braking action before putting into
service. Inspect for fluid leaks and firm brakes. Make sure
the brake is not dragging when pedal is released. If the brake
drags, re-check assembly and installation.
A
= T