Transmission Installation - Polaris Sportsman XP 1000 S 2020 Service Manual

TRANSMISSION
31. Apply RTV silicone sealant to the outside edge of the
inner PVT cover to ensure a water tight fit between
the cover and the transmission.
32. Install the cover and torque the inner PVT cover
screws to specification.
TORQUE
Inner PVT Cover Fasteners
5 ft-lbs (7 N·m)
33. Wipe away any excess silicone sealant.
34. Install the drive clutch, driven clutch, and drive belt.
See the PVT System chapter for more information.
7.20

TRANSMISSION INSTALLATION

q
1. Install a new gasket
surface.
2. Carefully place the transmission assembly into the
chassis.
3. Grease the transmission front output shaft and slide
the propshaft onto the transmission shaft.
4. Line up the splines on the transmission input shaft
with the engine coupler. Apply anti-seize compound
to the coupler shaft splines.
5. Slide the transmission forward to engage the coupler.
NOTICE
Be sure the front propshaft is still attached to the
transmission shaft before installing the bolts.
6. Start the (7) bolts that retain the transmission to the
engine.
7. Torque transmission to engine bolts to the specified
torque value using a criss-cross pattern.
TORQUE
Transmission to Engine Bolts
19 ft-lbs (26 N·m)
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
onto the engine mounting
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