Rockwell Automation MagneMotion QuickStick HT User Manual
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Rockwell Automation MagneMotion QuickStick HT User Manual

Rockwell Automation MagneMotion QuickStick HT User Manual

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QuickStick HT
User Manual
Catalog Numbers: 700-1384-01, 700-1483-00, 700-1483-01, 700-1483-03, 700-1563-00, 700-1616-00, 700-1616-01,
700-1616-02, 700-1616-03, 700-1616-04, 700-1616-05, 700-1616-06, 700-1618-00, 700-1618-01, 700-1618-02,
700-1618-03, 700-1618-04, 700-1618-05, 700-1618-06, 700-1642-00, MMI-HT-C2198-D032
Original Instructions

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Summary of Contents for Rockwell Automation MagneMotion QuickStick HT

  • Page 1 QuickStick HT User Manual Catalog Numbers: 700-1384-01, 700-1483-00, 700-1483-01, 700-1483-03, 700-1563-00, 700-1616-00, 700-1616-01, 700-1616-02, 700-1616-03, 700-1616-04, 700-1616-05, 700-1616-06, 700-1618-00, 700-1618-01, 700-1618-02, 700-1618-03, 700-1618-04, 700-1618-05, 700-1618-06, 700-1642-00, MMI-HT-C2198-D032 Original Instructions...
  • Page 2 This product is protected under one or more U.S. and International patents. Additional U.S. and International patents pending. Copyright © 2015–2020 MagneMotion, Inc., a Rockwell Automation Company. All Rights Reserved. The information that is included in this manual is proprietary or confidential to MagneMotion, Inc. Any disclosure, reproduction, use, or redistribution of this information by or to an unintended recipient is prohibited.

  • Page 3: Table Of Contents

    QuickStick HT Transport System Overview ..............30 QSHT Transport System Components ................32 Transport System Components Overview .................34 Transport System Software Overview ................35 Getting Started with the QuickStick HT Transport System ..........37 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 4 Design Guidelines......................65 Motors ..........................66 Available Thrust ....................68 Required Thrust .....................69 Motor Gap......................70 Downstream Gap ....................70 Motor Cogging.......................71 Motors on a Curve ....................72 Motor Drives......................73 Electrical Wiring......................73 Wiring QSHT Motors Using QSMC Controllers ..........73 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 5 Transport System Configuration..................119 Straight Track Configuration ..................119 Curve Track Configuration ..................120 Switch Configuration ....................121 Moving Path Configuration ..................122 4 Specifications and Site Requirements Overview..........................123 Mechanical Specifications ....................124 1 Meter Motor ......................124 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 6 QSHT 5700 Inverters...................173 Magnet Arrays .....................173 Derating at High Altitude ..................173 Lighting, Site ......................174 Floor Space and Loading ...................174 Facilities........................174 Service Access ......................174 5 Installation Overview..........................175 Unpacking and Inspection ....................176 Unpacking and Moving .....................177 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 7 Node Controller Software Installation ..............220 Motor Software Installation .................220 Check-out and Power-up ....................221 System Check-out ......................221 Mechanical Checks ....................221 Facility Checks ....................221 Pre-operation Checks ...................221 System Power-up .......................222 System Testing.........................225 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 8 Software Status Indicators ..................253 Transport System Simulation...................254 Configuring a Simulation...................254 Running a Simulation ....................256 Stopping a Simulation....................258 Return the System to Normal Operation..............258 Transport System Operation ....................260 Power-up ........................260 Normal Running ......................260 Shut-down ........................261 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 9 Replacing Motors.......................302 Remove the Existing Motor .................302 Install the New Motor ..................303 Replacing Motor Drives.....................304 Remove the Existing Motor Drive...............304 Install the New Motor Drive ................304 Programming Motors ....................306 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 10 Determining Attractive Force ..................322 File Maintenance......................323 Backup Files ......................323 Creating Backup Files....................323 Restoring from Backup Files ..................323 Additional Documentation....................324 Release Notes......................324 Upgrade Procedure ....................324 Transport System Limits....................325 Glossary ......................327 Index ........................ 335 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 11: Figures

    3-28 System Layout for MICS File Example ..............99 3-29 MICS File Example ....................99 3-30 High Flux Magnet Array, 3 Cycles, 7 Poles .............102 3-31 Typical Vehicle on Guideway ..................106 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 12 Simplified Representation of RS-422 Motor Connections ........192 Simplified Representation of RS-422 Motor Connections in a Merge Switch ..192 QSHT Motor and QSMC RS-422 Communications Connections ......193 Simplified Representation of Ethernet Motor Connections ........196 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 13 Thrust Force vs. Magnet Array Cycles, High Flux Magnet Array ......319 Thrust Force vs. Vehicle Gap, High Flux Magnet Array .........319 Attractive Force Data Curves, High Flux Magnet Array ..........320 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 14 This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 15: Tables

    QSMC-2 Motor Controller Stator Sense Connector Pinout ........149 4-25 QSMC-2 Motor Controller Ethernet Pinout .............149 4-26 QSMC-2 Motor Controller RS-422 Connector Pinouts ...........150 4-27 QSMC-2 Motor Controller LVDC Power Pinout .............150 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 16 Normal System Operation (legend) ................271 Safe Torque-off Connector Pinouts ................274 Safe Torque-off (STO) Connector Plug Wiring ............276 Hardwired STO Electrical Specifications ..............279 QuickStick HT Transport System Preventive Maintenance Schedule .....282 Initial Troubleshooting .....................286 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 17 Interconnect Diagram Notes ..................314 Thrust Force Data, High Flux Magnet Array ............318 Attractive Force Data, High Flux Magnet Array ............320 MagneMotion Transport System Limits ..............325 MagneMotion Transport System Motion Limits ............325 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 18 This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 19: Changes

    Array Use to the Transport System Design section. • Chapter 4, Specifications and Site Requirements, added exposed materials identifi- cation to the Mechanical Specifications. Added motor grounding and the operating QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 20: Ver. 04

    Chapter 4, Specifications and Site Requirements, added data for the NC-12 node controller, M12 Ethernet. Added data for the QSMC LVDC Power Cable. • Chapter 5, Installation, added Wire Routing and information for cable spacing. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 21: Rev. E

    Node Controller Hardware User Manual, MMI-UM013. Updated the following: • The revision from numeric (Ver. 05) to alpha (Rev. E). • Changed all Customer Support references from MagneMotion to ICT. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 22: Rev. F

    In the Appendix, added Interconnect Diagrams for the QSHT 5700 inverter. Updated the following: • Updated the appearance of the safety notices to match Rockwell Automation stan- dards. • Changed motor length description from 500 mm or 0.5 m to 1/2 m. •...

  • Page 23: About This Manual

    • Complete design specifications, including the physical layout of the transport system, are available. • All personnel who configure, operate, or service the transport system are properly trained. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 24: Magnemotion Documentation

    Select – Highlight a menu item with the mouse or the tab or arrow keys. • Code Samples – Shown in monospaced text. Example: Paths. Mouse usage terms assume typical ‘right-hand’ mouse configuration. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 25: Notes, Safety Notices, And Symbols

    Symbol Identification on page 46 for symbol descriptions). The text in the message panel identifies the hazard, methods to avoid the hazard, and the consequences of not avoiding the hazard. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 26 CRUSH HAZARD: Identifies information about practices or circumstances where there are exposed parts that move, which could cause personal injury or death. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 27: Manual Structure

    Host Controller EtherNet/IP Communication Protocol User Manual, MMI-UM004. • QuickStick HT User Manual, MMI-UM007 (this manual). • Node Controller Hardware User Manual, MMI-UM013. • Virtual Scope Utility User Manual, MMI-UM011. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 28: Contact Information

    ICT Customer Support. Contact Information Main Office Customer Support MagneMotion, Inc. +1 978-757-9102 A Rockwell Automation Company ICTSupport@ra.rockwell.com 139 Barnum Road Devens, MA 01434 Phone: +1 978-757-9100 Fax: +1 978-757-9200 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 29: Introduction

    Included in this chapter are overviews of: • The QuickStick HT components in a transport system. • The transport system components. • The transport system software. • Getting started with a QuickStick HT transport system. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 30: Quickstick Ht Transport System Overview

    Maximum number of vehicles per meter is determined using the shortest magnet array that is allowed on a straight guideway. Using a longer magnet array or a curved guideway decreases the number of vehicles that fit per meter. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 31 (PID control loop) for fast and easy changeovers to new con- figurations. • Standard motor and configuration elements provide plug-and-play capability and make it easy to implement layout changes. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 32: Qsht Transport System Components

    Communications Connectors – Used for motor to motor communications and for motor drive to node controller communications at path ends. • RS-422 – 4-wire serial data transmission protocol for point-to-point connections that uses differential signals to provide noise resistance. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 33 Vehicle with Magnet Array – Carries the payload through the QSHT transport sys- tem as directed. The magnet array is mounted to the vehicle and interacts with the motors, which moves the vehicle. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 34: Transport System Components Overview

    Vehicle with Magnet Array – Carries a payload through the QSHT transport system as directed. The magnet array is mounted to the vehicle facing the motors and interacts with the motors, which move each vehicle independently. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 35: Transport System Software Overview

    • QuickStick Configurator Utility (Configurator) – A Windows software application that is supplied by MagneMotion to create or change the Node Controller Configura- tion File. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 36 Contact ICT Customer Support for the development of a Track file for QuickStick HT transport systems. NOTICE Modifications to the Image or Type files could cause improper operation of the transport system. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 37: Getting Started With The Quickstick Ht Transport System

    Verify that the installation is complete and the system is ready for use: • System Check-out on page 221. • System Power-up on page 222. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 38 When using TCP/IP communication with a PC, see the Host Controller TCP/IP Com- munication Protocol User Manual, MMI-UM003. When using EtherNet/IP communi- cation with a PLC, see the Host Controller EtherNet/IP Communication Protocol User Manual, MMI-UM004. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 39: Safety Guidelines

    Regulatory compliance information. • Personnel and equipment safety guidelines. • Symbol identification. • Label identification and locations. • Identification of mechanical, electrical, and magnetic hazards. • Recycling and disposal Information. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 40: Regulatory Compliance

    CE-compliant, check for the CE marking on the compo- nent. If necessary, the official Declaration of Conformity (DoC), 2198-ct002, can be downloaded from the Rockwell Automation Literature Library. The QuickStick HT components are UL Recognized in Canada and the United States.

  • Page 41: Agency Compliance

    See the Kinetix 5700 Servo Drives User Manual, 2198-UM002, for enclo- sure selection and installation guidelines, including heat dissipation. • Segregate input power wiring from control wiring and motor cables. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 42: Equipment Regulatory Guidelines

    Any personnel that are performing service procedures on the QSHT components must be properly qualified and trained. Damage that results from improperly performing a procedure or not following cautions is not covered under warranty or service agreements. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 43: Safety Considerations

    • Foot protection – Always wear shoes with protective toes to help protect feet from falling tools or parts. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 44: Equipment Safety Guidelines

    Make sure that the QSHT components receive proper airflow for cooling. • Do not remove safety labels or equipment identification labels. • Turn OFF power before inserting or removing the power cables. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 45: Qsht Transport System Hazard Locations

    Switch (typical, user-defined) Mechanical Hazard - Pinch Point Vehicle (typical, user-defined) Mechanical Hazard - Pinch Point Magnetic Field Hazard Figure 2-1: Locations of Hazardous Points on the QuickStick HT Transport System QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 46: Symbol Identification

    Crush Hazard – Indicates that there are exposed parts that move, which could cause personal injury from the squeezing or compression of fingers, hands, or other body parts between those parts. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 47: Mandatory Action Symbol Identification

    Pacemakers or Medical Implants Prohibited – Indicates that persons with medical implants are not allowed in the specified area due to the possibility of personal injury. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 48: Labels

    QSHT components at the point of use. NOTE: Label placement can cause labels to be visible only during maintenance operations. To replace a lost or damaged label, contact ICT Customer Support. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 49: Mechanical Hazards

    Use proper techniques for lifting when moving any QSHT components. Safety toe shoes must always be worn when working on the QuickStick HT transport system. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 50: Electrical Hazards

    Make sure that all vehicles are grounded to the guideway through conductive wheels or static brushes. • Do not connect or disconnect any components while the transport system has power, QuickStick HT motors are not hot-pluggable. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 51: Magnetic Hazards

    To avoid damage to watches, instruments, electronics, and magnetic media, keep metal tools, metal objects, magnetic media (for example, memory disks/chips, credit cards, and tapes) and electronics away from the magnet arrays. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 52: Handling Magnet Arrays

    The magnets can shatter or break when drilled or machined. The magnet dust that machining creates is hazardous and can be harmful if inhaled or allowed to get into eyes. Drilling, grinding, and machining can produce metal powder, which is flamma- MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 53: Shipping Magnet Arrays

    Magnet arrays being shipped, for return to MagneMotion or to another facility, must be shipped per U.S. Department of Transportation and The International Air Transport Associa- tion (IATA) Dangerous Goods Regulations. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 54: Recycling And Disposal Information

    The motor controllers contain the following materials and must be disposed of by following all facility, local, and national procedures for the disposal of electronic equipment: • Anodized Aluminum. • Circuit board with connectors and semiconductors. • Zinc-plated Low Carbon Steel Screws. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 55: Qsht 5700 Inverters

    If the packaging is not being saved, it must be disposed of by following all facility, local, and national procedures for the disposal of packaging material: • Cardboard. • Wood. • Polyethylene Foam. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 56 Safety Guidelines This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 57: Design Guidelines

    Design guidelines for using QuickStick HT motors and magnet arrays. • Guidelines for electrical wiring. • Design guidelines for the vehicles and guideways. • Guidelines for motor mounting. • Guidelines for transport system configuration. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 58: Transport System Layout

    • Motors, Motor Drives, Switches, and Vehicles on page 59 • Paths on page 60 • Nodes on page 61 • Node Controllers on page 62 • Additional Connections on page 64 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 59: Motors, Motor Drives, Switches, And Vehicles

    1/2 m motor QSMC-2 motor controller User-supplied Switching Mechanism (typical) 1/2 m Motor (typical) Motor Gap (typical) 1 m Motor (typical) Figure 3-1: Sample QSHT Transport System Layout Showing Motors QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 60: Paths

    NOTE: Arrows indicate direction of forward motion. Figure 3-2: Sample QSHT Transport System Layout Showing Paths Table 3-1: Motor Assignments Path Motors – – 1/2 m, 1 –1/2 – – 1/2 m, 2 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 61: Nodes

    QSMC-2 motor controller Diverge Paths Nodes 1 Diverge 1 Merge Path 2 Path 3 Merge NOTE: Arrows indicate direction of forward motion. Figure 3-3: Sample QSHT Transport System Layout Showing Nodes QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 62: Node Controllers

    Also identifies the connections between the motor drives for motors on the same path, and between motor drives at path ends and the node controllers. NOTE: All motor drive connections at a node must be made to the same node controller. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 63: Sample Qsht Transport System Layout Showing Node Controllers

    1 Diverge Path 2 1 Merge Node Controller (NC) Path 3 Merge NOTE: Arrows indicate direction of forward motion. Figure 3-4: Sample QSHT Transport System Layout Showing Node Controllers QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 64: Additional Connections

    1 Merge Node Controller (NC) Power Supply (PS1) (24V DC & 400V DC) Path 3 Merge NOTE: Arrows indicate direction of forward motion. Figure 3-5: Sample QSHT Transport System Layout Showing Additional Connections MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 65: Transport System Design

    Use standard engineering practices to reduce torque, vibration, and other stresses on the guideway and other parts of the system. Factors specific to QuickStick HT transport systems to consider include: • Vehicles are not held in place if power is removed. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 66: Motors

    (downstream to upstream) if necessary. NOTE: If the motor is mounted on an incline or vertically, the motor does not hold a vehicle in place during startup, restarts, or if power is lost. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 67: Motor Blocks

    Table 3-3: Thrust and Attractive Force, High Flux Magnet Array Force Thrust per cycle @ 10.9 A stator current 182 N/cycle Attractive force per cycle 428 N/cycle 12 mm Vehicle Gap. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 68: Available Thrust

    By increasing the length of the magnet arrays the number of motors in the system can be decreased, however the loss of thrust in the gaps between the motors must be accounted for (see Figure 3-7). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 69: Required Thrust

    Several variables determine the thrust that is required to move a vehicle: • Required acceleration. • Mass to be moved. • Friction or drag between the vehicle and the guideway. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 70: Motor Gap

    Downstream Gap. This means that if the array only has half coverage as shown in Figure 3-7 the effective PID values and peak thrust are halved and the system does not perform as it would with full coverage. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 71: Motor Cogging

    (see Motor Cogging on page 231). Any cogging does not affect the positioning accuracy of the motor. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 72: Motors On A Curve

    NOTE: If On Curve is selected for a motor and MagneMotion has not supplied a unique version of software with the correction table, the vehicles may not move properly and the system will not perform as expected. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 73: Motor Drives

    If the internal bus voltage drops below +250V DC during operation, the motor controller reports an undervoltage fault and all QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 74: Wiring Qsht Motors Using Qsht 5700 Inverters

    The preferred architecture for the power bus when using QSHT inverters is a shared power bus (shown in Figure 3-12) connected to form a low-resistance power bus with a tap to each drive. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 75: Signal Wiring

    (configuration data, vehicle data, fault informa- tion). Separate power buses also allow the motors to be programmed and configured without enabling the propulsion power. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 76: Ground

    All power supplies must be grounded to an electrical safety ground (PE) via the safety ground in the AC input connector. • All junction boxes must be grounded to an electrical safety ground (PE). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 77: System Wiring Block Diagram, Qsmc Connections

    Design Guidelines Transport System Design Figure 3-11: System Wiring Block Diagram, QSMC Connections QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 78: System Wiring Block Diagram, Qsht 5700 Inverter Connections

    Design Guidelines Transport System Design Figure 3-12: System Wiring Block Diagram, QSHT 5700 Inverter Connections MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 79: Ethernet Motor Communication Recommendations

    If all motors in a path are not part of the same Ethernet chain, all chains the path is a member of must connect to the same network as the node controller. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 80: Ethernet Motor Connection Examples

    Host Enet Shared-bus Connection Systems Controller Switch (DC-bus and 24V DC) HLC & Node Controller x.y.0.11 Drive Sense Power Ethernet Supply Power Figure 3-14: Ethernet Wiring – Power Supply Separate from Inverters MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 81: Ethernet Motor Wiring - One Path, One Ethernet Chain

    Inverter P1M1 P1M2 P1M3 P1M4 Ethernet x.y.1.1 x.y.1.2 x.y.1.3 x.y.1.4 Host Enet Controller Switch x.y.0.10 HLC & Node Controller Figure 3-17: Ethernet Motor Wiring – One Path, Ethernet Star QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 82: Ethernet Motor Wiring - One Path, Ethernet Star, Multiple Ethernet Switches

    Host Enet Controller Switch x.14.0.10 HLC & Node Enet Controller Router x.15.0.1 Ethernet Enet Switch x.15.0.10 Node Controller Figure 3-19: Ethernet Motor Wiring – Two Paths, Ethernet Star, Multiple Node Controllers MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 83: Ethernet Motor Wiring - One Path, One Ethernet Chain

    QSHT 5700 QSHT 5700 QSHT 5700 Inverter Inverter Inverter Inverter P1M8 P1M7 P1M6 P1M5 x.y.1.8 x.y.1.7 x.y.1.6 x.y.1.5 Figure 3-20: Ethernet Motor Wiring – One Path, One Ethernet Chain QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 84: Ethernet Motor Wiring - One Path, Two Ethernet Chains

    QSHT Motor QSHT 5700 QSHT 5700 QSHT 5700 QSHT 5700 Inverter Inverter Inverter Inverter P1M8 P1M7 P1M6 P1M5 x.y.1.8 x.y.1.7 x.y.1.6 x.y.1.5 Figure 3-22: Ethernet Motor Wiring – One Path, Ethernet Star MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 85: Ethernet Motor Wiring - Three Paths, Two Ethernet Chains, Main Loop And Spur

    P1M9 P1M8 P1M7 P1M6 P1M5 P1M4 P1M3 x.y.1.9 x.y.1.8 x.y.1.7 x.y.1.6 x.y.1.5 x.y.1.4 x.y.1.3 Figure 3-24: Ethernet Motor Wiring – Three Paths, One Ethernet Chain, Main Loop and Spur QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 86: Using Both Rs-422 And Ethernet Motors

    Host Enet x.y.0.11 Controller Switch RS-422 HLC & Node Controller 270-400V DC Power Supply Drive Sense Ethernet RS-422 Power Figure 3-25: Ethernet Motor Wiring – Two Paths, Ethernet Chain and RS-422 Chain MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 87: Ethernet Motor Wiring - Two Paths, Ethernet Chain And Rs-422 Chain

    Motor Motor Inverter Inverter Controller Controller P2M2 P2M1 P1M6 P1M5 x.y.2.2 x.y.2.1 Drive Sense Ethernet RS-422 Figure 3-26: Ethernet Motor Wiring – Two Paths, Ethernet Chain and RS-422 Chain QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 88: Ethernet Motor Wiring - Three Paths, Ethernet Chain Main Loop, Rs-422 Spur

    P1M9 P1M8 P1M7 P1M6 P1M5 P1M4 P1M3 x.y.1.9 x.y.1.8 x.y.1.7 x.y.1.6 x.y.1.5 x.y.1.4 x.y.1.3 Drive Sense Ethernet RS-422 Figure 3-27: Ethernet Motor Wiring – Three Paths, Ethernet Chain Main Loop, RS-422 Spur MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 89: Ethernet Motor Mics File

    IP structure that includes the path/motor information in as shown in Ethernet Motor Communication Recommendations on page Simon St. Laurent and Michael James Fitzgerald, XML Pocket Reference: Extensible Markup Language (USA: O'Reilly Media, 2005). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 90: Mics File Format

    As an example: <!-- comment --> MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 91: Mics File Protocol

    IP_addr The static IPv4 address of the drive for the motor. Track_location The motor position in the specified path. Orientation The orientation of the motor in the specified path. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 92: Xml Declaration

    <?xml version=“1.0” encoding=“US-ASCII”?> Attributes None Parent Tag None Contents None Example The following example defines the version of XML being used as 1.0 and the document encoding as US ASCII. <?xml version=“1.0” encoding=“US-ASCII”?> MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 93: Mics_Motor_Data

    Parent Tag None (root tag). Contents <Motor> Validation Node controller requirements to accept XML upload: • Must be the root tag of the XML file. Example Figure 3-29 on page QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 94: Motor

    Parent Tag <MICS_motor_data> Contents All children tags. <Mac_addr> <IP_addr> <Track_location> <Orientation> Validation Node controller requirements for startup and initialization: • Must contain at least one child tag. Example Figure 3-29 on page MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 95: Mac_Addr

    Must contain a string in the hh:hh:hh:hh:hh:hh format. • Must not be the value 00:00:00:00:00:00. • Must not contain a value that is equal to another <Mac_addr> tag. Example <Mac_addr>C0:6C:6D:01:02:03</Mac_addr> QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 96: Ip_Addr

    • Must not be values of 0.0.0.0, 127.0.0.1, 255.255.255.255, or the node controller sub- net broadcast address. • Must not contain a value that is equal to another <IP_addr> tag. Example <IP_addr>192.168.110.76</IP_addr> MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 97: Track_Location

    Switch (Diverge), straight section of switch determines the path that switch is identified on: <!-- PATH 2 --> <Track_location>P2M1</Track_location> <Track_location>P3M1</Track_location> Switch (Merge), straight section of switch determines the path that switch is identified on: <!-- PATH 2 --> <Track_location>P2M3</Track_location> <Track_location>P3M5</Track_location> QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 98: Orientation

    Reversed – Normal direction of motion on the motor is upstream. Validation Node controller requirements for startup and initialization: • Must not contain any child tags. • Must contain a valid orientation value. Example <Orientation>Standard</Orientation> <Orientation>Reversed</Orientation> MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 99: Mics File Example

    <!-- P1M3 --> <Mac_addr>C0:6C:6D:E0:00:28</Mac_addr> <!-- Motor MAC address --> <IP_addr>10.14.1.3</IP_addr> <!-- Motor IP address --> <Track_location>P1M3</Track_location> <!-- Track NC Path, Motor # --> </Motor> Figure 3-29: MICS File Example QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 100 <!-- PATH 2 --> <Motor> <!-- P2M1 --> <Mac_addr>C0:6C:6D:E0:00:AB</Mac_addr> <!-- Motor MAC address --> <IP_addr>10.14.2.1</IP_addr> <!-- Motor IP address --> <Track_location>P2M1</Track_location> <!-- Track NC Path, Motor # --> </Motor> Figure 3-29: MICS File Example (Continued) MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 101 <!-- P3M3 --> <Mac_addr>C0:6C:6D:E0:00:29</Mac_addr> <!-- Motor MAC address --> <IP_addr>10.14.3.3</IP_addr> <!-- Motor IP address --> <Track_location>P3M3</Track_location> <!-- Track NC Path, Motor # --> </Motor> </MICS_motor_data> Figure 3-29: MICS File Example (Continued) QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 102: Magnet Arrays

    For example, two 3-cycle arrays can be used to create a 6-cycle array. When mounting arrays this way, the arrays must be mounted to make sure that the cycle-to-cycle distance for all cycles in the combined array measures 120 mm. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 103: Magnet Array Length And Attractive Force

    The distance from the center line of one full North oriented magnet to the centerline of the next full North oriented magnet as shown in Figure 3-30. • For QSHT magnet arrays, the cycle length is always 120 mm. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 104: Magnet Array Forces

    The mounting must secure the array with a suitable form of gasketing to pre- MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 105 The top surface and sides of the cover are water-resistant. Available Magnet Arrays The magnet arrays are available in different widths and lengths (see Magnet Array, High Flux on page 131). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 106: Vehicles

    All vehicles on connected guideways must be the same size and use the same size and type of magnet array. Vehicle Suspension Wheels Payload Mounting Surface Vehicle Guidance Wheels Vehicle Static Motor Mount QSHT Motor Magnet Array Brush Figure 3-31: Typical Vehicle on Guideway MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 107: Magnet Array To Motor Alignment

    Single Magnet Array Misaligned with Respect to Motors in a Curve Dual Magnet Array Aligned with Respect to Motors in a Curve Figure 3-32: Magnet Array to Motor Alignment QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 108: Vehicle Gap

    Single Array Vehicle Vehicles with single magnet arrays are typically used in QuickStick HT transport systems where all motion is in a straight line. However, they can be used where the guideway includes MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 109: Dual Array Vehicle

    The magnet array is typically wider than the motors. • The guideway uses small radius curves. Bogie Pivot Vehicle Body Bogie Body Magnet Array Vehicle Wheels Figure 3-35: Dual Array Vehicle Configuration QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 110: Vehicle Design

    Less caution is required because of no magnetic attractive force. • The area under the vehicle magnet array must be clear of aluminum as the aluminum can create eddy currents, which create a breaking force. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 111: Mounting Magnet Arrays To Vehicles

    Figure 3-36. Locating Pin Mounting Hardware Vehicle Locating Slot Locating Pin Locating Hole Magnet Array Figure 3-36: Magnet Array Mounting QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 112: Guideways

    When using curved guideways, make sure that the guideway material supports curv- ing. • The payload, vehicle mass, and motor mass must be within the limits of the guideway. • The guideway must provide proper grounding to provide static dissipation. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 113: Guideway And Support Materials

    Design the mounts to make sure that the motor is securely fastened and cannot move. • Make sure that all motor mount locations are used and all bolts for the mounts are fully secured. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 114: Motor Mounting Methods

    QSHT Motor Locating Pin Clearance Holes for Motor Connections Mounting Plate M6 Mounting Hardware Figure 3-38: Motor Mounting to Flat Surface MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 115: Motor Mounting Using Brackets

    Make sure that the top surfaces of all motors are coplanar to each other. Treating each motor to motor interface as a separate operation, tighten the motor mounts. See Mounting the Motors on page 181 for details of the mounting procedure. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 116: Guideway Examples

    NOTE: Vehicles are not held in place if power is removed. Motor Vehicle Guideway Figure 3-40: Guideway Example #1 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 117: Guideway Example #2

    This guideway can be used in any orientation as the vehicles are captive. NOTE: Vehicles are not held in place if power is removed. Vehicle Motor Guideway Figure 3-41: Guideway Example #2 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 118: Guideway Example #3

    The vehicle sits on the rollers and between the side plates, which hold the vehicle and magnet array in the correct relationship to the motors. NOTE: Vehicles are not held in place if power is removed. Motor Vehicle Side Plate Figure 3-42: Guideway Example #3 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 119: Transport System Configuration

    Node Controller Configuration File simpler. NOTE: Different size gaps between motors must be identified in the Node Controller Configuration File (see the QuickStick Configurator User Manual, MMI-UM009). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 120: Curve Track Configuration

    Keep the Motor Gaps consistent over the length of the curve in the guideway. NOTE: Different size gaps between motors must be identified in the Node Controller Configuration File (see the QuickStick Configurator User Manual, MMI-UM009). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 121: Switch Configuration

    NOTE: Different size gaps between motors must be identified in the Node Controller Configuration File (see the QuickStick Configurator User Manual, MMI-UM009). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 122: Moving Path Configuration

    Motor Gaps can vary from section to section of the guideway (entry, exit), but keep the motor gaps consistent in each section of the guideway. NOTE: Different size gaps between motors must be identified in the Node Controller Configuration File (see the QuickStick Configurator User Manual, MMI-UM009). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 123: Specifications And Site Requirements

    Included in this chapter are: • Mechanical specifications for all QuickStick HT components including dimensions. • Electrical specifications for power and communications, including connector pinouts. • Site requirements, including environmental and service access. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 124: Mechanical Specifications

    Contact ICT Customer Support for current detail drawings. Exposed Materials • 302, 304 Stainless Steel. • 300 Series Corrosion Resistant Steel. • Aluminum alloy with chromate over cadmium plating. • Nickel plated brass. • Nitrile. • Neoprene. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 125: 1/2 Meter Motor

    Exposed Materials • 302, 304 Stainless Steel. • 300 Series Corrosion Resistant Steel. • Aluminum alloy with chromate over cadmium plating. • Nickel plated brass. • Nitrile. • Neoprene. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 126: 1/2 Meter Double-Wide Motor

    Contact ICT Customer Support for current detail drawings. Exposed Materials • 302, 304 Stainless Steel. • 300 Series Corrosion Resistant Steel. • Aluminum alloy with chromate over cadmium plating. • Nickel plated brass. • Nitrile. • Neoprene. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 127: Qsmc Motor Controller

    Contact ICT Customer Support for current detail drawings. Exposed Materials The motor controller provides openings for airflow and must not be installed where harsh con- ditions exist. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 128: Qsmc-2 Motor Controller

    QSMC-2 Motor Controller on page 147 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The motor controller provides openings for airflow and must not be installed where harsh con- ditions exist. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 129: Qsmc Rack Mounting Bracket

    25.4 [1.00] 86.9 [3.42] [0.28] [0.13] All Dimensions in Millimeters [Inches] Figure 4-6: Rack Mounting Bracket Mechanical Drawing Exposed Materials • Carbon Steel. • 1018 Steel. • Anodized Aluminum. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 130: Quickstick Ht 5700 Inverter

    QuickStick HT 5700 Inverter on page 154 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The inverter provides openings for airflow and must not be installed where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 131: Magnet Array, High Flux

    358 mm [14.1 in] 6.6 kg [14.6 lb] 478 mm [18.8 in] 8.8 kg [19.4 lb] 598 mm [23.5 in] 11.0 kg [24.3 lb] 718 mm [28.3 in] 12.7 kg [28.1 lb] QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 132 NOTE: Contact ICT Customer Support for current detail drawings. Ingress Protection Rating: IP50 (IP68 optional) Exposed Materials • Low Carbon Steel. • Hardened Steel. • Nd-Fe-B magnets with Ni-Cu-Ni coating. • 304 Stainless Steel, 18-8 Stainless Steel. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 133: Electrical Specifications

    Figure 4-9 when connected. SHOCK HAZARD: 400V DC maximum, 15 A maximum. DC power must be disconnected before servicing. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 134: Stator Drive Connector Pinout

    Stator Block 2, Phase A Stator Block 2, Phase B Stator Block 2, Phase C 1/2 m motor uses only Stator 1. Table 4-4: Stator Sense Connector Pinout M12 Eurofast, 6-Pin, Male RxD- RxD+ TxD+ TxD- MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 135: Motor/Qsmc Power Cable

    Stator Block 2, Phase C 16 AWG 16 AWG NOTICE Modifications to the MMI motor to motor controller cables, or using custom cables, violates the UL conditions of accept- ability. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 136 — — — — — — — — — 16 AWG NOTICE Modifications to the MMI motor to motor controller cables, or using custom cables, violates the UL conditions of accept- ability. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 137: Motor/Qsmc Sense Cable

    24 AWG RS-422 24 AWG RS-422 24 AWG NOTICE Modifications to the MMI motor to motor controller cables, or using custom cables, violates the UL conditions of accept- ability. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 138: Stator Sense Cable Wire Gauge Chart

    • Manufacturing best practices must be followed. NOTICE Modifications to the MMI motor to motor controller cables, or using custom cables, violates the UL conditions of accept- ability. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 139: Motor/Qsht 5700 Inverter Drive Cable

    Stator Block 2, Phase C 16 AWG 16 AWG Shield BRAID Exposed Braid Shell NOTICE Modifications to the MMI motor to inverter cables, or using custom cables, violates the UL conditions of acceptability. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 140 Stator Block 1, Phase C 16 AWG 16 AWG Shield BRAID Exposed Braid Shell NOTICE Modifications to the MMI motor to inverter cables, or using custom cables, violates the UL conditions of acceptability. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 141: Motor/Qsht 5700 Inverter Sense Cable

    RS-422 Tx+ 22 AWG RS-422 Tx- 22 AWG 22 AWG — NOTICE Modifications to the MMI motor to inverter cables, or using custom cables, violates the UL conditions of acceptability. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 142: Qsmc Motor Controller

    SHOCK HAZARD: 400V DC maximum, 15 A maximum. DC power must be disconnected before servicing. NOTICE Any user-supplied power supply must be NRTL/ATL approved. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 143: Qsmc Motor Controller Electrical Connections

    † MagneMotion requires grounding the QSMC through the ground stud using a minimum of 14 AWG wire. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 144: Qsmc Motor Controller Indicators

    ON – Indicates that Drive Power is on (HVDC > 20V DC). Red LED Table 4-15: QSMC Motor Controller Stator Sense Connector Pinout M12 Eurofast, 6-Pin, Female RxD- RxD+ TxD+ TxD- Table 4-16: QSMC Motor Controller Ethernet Pinout M12 Eurofast, FKFDD, 4-Pin, Female MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 145: Qsmc Motor Controller Rs-422 Connector Pinouts

    M8, Nano-Mizer, 4-Pin, Male M8, Nano-Mizer, 4-Pin, Male RxD+ RxD+ RxD- RxD- TxD+ TxD+ TxD- TxD- Table 4-18: QSMC Motor Controller LVDC Power Pinout M12 Eurofast, FSFD 4.4, Male — — QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 146: Qsmc Motor Controller Stator Drive Connector Pinout

    Stator Block 1, Phase C Stator Block 2, Phase A Stator Block 2, Phase B Stator Block 2, Phase C Table 4-20: QSMC Motor Controller HVDC Power Connector Pinout Powerfast, 3-Pin, Male PWR RTN PWR HI MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 147: Qsmc-2 Motor Controller

    SHOCK HAZARD: 400V DC maximum, 15 A maximum. DC power must be disconnected before servicing. NOTICE Any user-supplied power supply must be NRTL/ATL approved. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 148: Qsmc-2 Motor Controller Electrical Connections

    † MagneMotion requires grounding the QSMC-2 through the ground stud using a minimum of 14 AWG wire. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 149: Qsmc-2 Motor Controller Indicators

    Table 4-24: QSMC-2 Motor Controller Stator Sense Connector Pinout M12 Eurofast, FKFD 4.6, Female RxD- RxD+ TxD+ TxD- Table 4-25: QSMC-2 Motor Controller Ethernet Pinout M12 Eurofast, FKFDD, Female QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 150: Qsmc-2 Motor Controller Rs-422 Connector Pinouts

    DOWN STREAM M8, Nano-Mizer, 4-Pin, Male M8, Nano-Mizer, 4-Pin, Male RxD+ RxD+ RxD- RxD- TxD+ TxD+ TxD- TxD- Table 4-27: QSMC-2 Motor Controller LVDC Power Pinout M12 Eurofast, FSFD 4.4, Male — — MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 151: Qsmc-2 Motor Controller Hvdc Power Connector Pinout

    Powerfast, 3-Pin, Male PWR RTN PWR HI Table 4-29: QSMC-2 Motor Controller Stator Drive Connector Pinout Mini-Con-X, 4-Pin, Female Stator Block, Phase C Stator Block, Phase B Stator Block, Phase A QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 152: Qsmc Hvdc Power Cable

    Power Distribution Figure 4-18: QSMC HVDC Power Cable Table 4-30: QSMC HVDC Power Cable Pinouts Wire Individual Gauge Terminals Powerfast, 3-Pin, Female GND/SHIELD 14 AWG PWR RTN 14 AWG PWR HI 14 AWG MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 153: Qsmc Lvdc Power Cable

    Figure 4-19: QSMC LVDC Power Cable Table 4-31: QSMC DC Power Cable Pinouts Wire Individual Gauge Terminals M12 Eurofast, FSFD 4.4, Female 18 AWG — — — — — — 18 AWG QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 154: Quickstick Ht 5700 Inverter

    Providing a separate power source for the logic power (LVDC) allows the motors to be programmed and configured without enabling the propulsion power. SHOCK HAZARD: 747V DC maximum, 13.7 A maxi- mum. DC power must be disconnected before servicing. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 155: Qsht 5700 Inverter Connections, Controls, And Indicators

    16 Pin, Terminal Block Link 1 Ethernet – 10/100/1000 Base-Tx RJ45 Link 2 Ethernet – 10/100/1000 Base-Tx RJ45 Stator Sense A Magnet array position sense 10 Pin, Terminal Block QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 156: Qsht 5700 Inverter Controls

    Table 4-35: QSHT 5700 Inverter Indicators Label Description Indicator Type Module Status Displays control power status Red/Green LED Network Status Displays network connection status Red/Green LED LCD Display Displays general module status LCD Display MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 157: Quickstick Ht 5700 Inverter Connectors

    Table 4-36: QSHT 5700 Inverter DC Power Bus Pinout 458–747V DC DC Return Table 4-37: QSHT 5700 Inverter 24V DC Control Power Connector Pinout 24V- 24V+ 24V- DC Return 24V+ 24V DC QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 158: Qsht 5700 Inverter Safety Connector Pinout

    SB- this is used to enable motion when safety is not required by jumpering to the SS_COM pins SS_IN_CH0 (Safe-stop input channel 1) – Inverter B SS_COM (Safe-stop input common) SS_IN_CH1 (Safe-stop input channel 2) – Inverter B MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 159: Qsht 5700 Inverter Ethernet Connector Pinout

    VCC output to HES board (referenced to COM) VCC Common VCC Common Chassis RS-422 Rx+ input RS-422 Rx- input RS-422 Tx+ output RS-422 Tx- output Cable shield must be terminated to this pin. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 160: Qsht 5700 Inverter Digital Input Connector Pinout

    No Connect Digital In 4 Digital In 3 Digital In 2 Digital In 1 Use 2198-K57CK-D15M universal feedback kit to support connecting discrete wires to this connector, Digital I/O on page 201. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 161: Qsht 5700 Inverter Connector Pinout

    Specifications and Site Requirements Electrical Specifications Table 4-42: QSHT 5700 Inverter Connector Pinout U - (closest to back of drive) GND - (closest to front of drive) QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 162: Quickstick Ht 5700 Wiring Requirements

    Shared DC-bus power connections are always made from one inverter to another over the bus-bar connection system. These terminals do not receive discrete wires. § This connector uses spring tension to hold wires in place. ** Use 2198-K57CK-D15M universal feedback kit, see Digital I/O on page 201. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 163: Quickstick Ht 5700 Inverter Controls And Indicators

    — Flashing red IP Address is not configured Steady Red Duplicate IP address. IP address specified is already in use. Flashing Green/Red Self-test. The drive performs self-test during power-up. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 164: Main Menu Page And Layout Description

    Table 4-48: Home Screen Functions Press to display the setup functions. Press to toggle the display between drive A and B (A is the default drive). Press to display the menu functions. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 165: Soft Menu Functions

    OUT CURR – Output current as commanded by the currently selected inverter. SETTINGS DISPLAY – The display page selection. DISPLAY BACKLIGHT TIMEOUT – Selects BACKLIGHT TIMEOUT page. CYCLIC DATA SELECT – Selects CYCLIC DATA SELECT page. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 166 SAFETY DIAGNOSTICS – Selects the SAFETY DIAGNOSTICS page. DRIVE DIAGNOSTICS DC BUS – The DC bus voltage of currently selected inverter (0.0 - 900.0 V). INV TEMP – Temperature of currently selected inverter (0.0 - 80.0 C). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 167 Use the soft menu items and navigation buttons below the display to view the information by pressing one of the buttons to access the menus and displays. Parameters can- not be updated in the menu screens. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 168: Communications

    (HLC) as described in the Host Con- troller TCP/IP Communication Protocol User Manual, MMI-UM003. TCP/IP communica- tion is also used between the node controllers and the node controller that is designated as the HLC. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 169: Tcp/Ip Communication - Node Controller To Motor Drive

    Ethernet network wiring. The EtherNet/IP address that is used on the node con- troller that is configured as the HLC must be configured as specified in the Node Controller Interface User Manual, MMI-UM001. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 170: Rs-232 Serial Interface Connection

    (female DE-9) RS-422 port. However, a custom crossover gender changer can be used to connect an RS-422 DE-9 connector of the wrong gender to any port on the NC LITE node controller. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 171: Motor Drive To Motor Drive

    4-pin female M8 connector on the other end. One female M8 con- nector plugs into the downstream communication port on the motor drive and the other M8 connector plugs into the upstream communication port on the next motor drive. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 172: Ethernet Interface Connection

    RJ45 connector that plugs into one motor drive at the Ethernet Port 2 connector on the motor drive and another RJ45 connector that plugs into the next motor drive in the chain at the Ethernet Port 1 connector. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 173: Site Requirements

    Derating at High Altitude When operating in a high altitude environment with lower air pressure, the operating tempera- ture range must be derated compared to that of sea level. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 174: Lighting, Site

    NOTE: The Exclusion Zones that are shown are for the QuickStick HT transport system components only. Additional exclusion zones may be required based on the design of the vehicle and the material that the QuickStick HT transport system is moving. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 175: Installation

    • QuickStick HT component installation including: hardware installation, facilities con- nections, and software installation and configuration. • Initial power-up and check-out. • Testing the transport system using demo scripts. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 176: Unpacking And Inspection

    MagneMotion node controllers for managing the nodes in the transport system. Power Supplies Power supplies to provide logic and propulsion power to the QuickStick HT motors. Installation Kit • Miscellaneous hardware. • Cables. • User Manuals, drawings, and so on. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 177: Unpacking And Moving

    To avoid damage to watches, instruments, electronics, and magnetic media, keep metal tools, metal objects, magnetic media (for example, memory disks/chips, credit cards, and tapes) and electronics away from the magnet arrays. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 178 Open each shipping package and verify the contents against the shipping documents. Carefully inspect the QuickStick HT components and all additional items for signs of shipping damage. Move all items to their destination (see Transport System Installation on page 179). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 179: Transport System Installation

    Torque wrench (0.9–4.8 N•m [8–42 in•lb] range) with metric and Torx bits. • Soft jaw pliers. • Screwdriver, Small flat blade. • Screwdriver, Phillips. • 12” Machinist Square. • Laser level, rotary. • Digital Multimeter. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 180: Installation Overview

    Software on page 219). Power up the system and check all operating features, safety features, and connections (see Check-out and Power-up on page 221) and install software (see System Power-up on page 222). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 181: System Installation

    M6 bolts and M6 split lock washers through the motor mount into each threaded mounting hole on the motor and finger tighten. NOTE: Locking features such as thread locker or lock washers must be used. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 182 File. If all motors on a path have the same Motor Gap, it can be entered once in the Motor Defaults before defining the individual motors on the path (see the QuickStick Configurator User Manual, MMI-UM009). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 183: Installing Electronics

    The supplied power supply can be oriented in any direction required. For other power supplies, see the installation directions from the manufacturer, making sure that any service and exclusion zones are maintained. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 184: Mounting Qsmc Motor Controllers

    Locate the controller in the rack and secure it with four screws (two per mounting bracket) as specified by the rack manufacturer. Install cable management as required to secure the cables running to the controller. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 185: Mounting The Quickstick Ht 5700 Inverters

    The QSHT 5700 inverter mounts with the 2198-Pxxx DC-bus power supplies using the Rock- well Automation zero-stack tab and cutout system. See the Kinetix 5700 DC-bus Power Sup- ply Installation Instructions, 2198-IN009. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 186: Mounting The 2198-Pxxx Dc-Bus Power Supplies

    IMPORTANT If grounded-wye power distribution is being used with a 2198-Pxxx DC-bus power supply, install the ground screw. For grounded-wye power distribution, EMC performance can be affected if the ground screw is not installed. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 187: Ground Screw/Jumper Setting For The Qsht 5700 Inverter

    2198-DBR200-F AC line filter is used. IMPORTANT When the ground screw is not installed, the risk of equipment damage exists because the unit no longer maintains line-to-neutral voltage protection. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 188: Install The Qsht 5700 Inverter Ground Screw

    Install the ground screw for grounded power configurations. Do not install the screw for ungrounded, corner-grounded, and imped- ance-grounded power, or when an active converter supplies the DC-bus voltage. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 189: Qsht 5700 Inverter Ground Screw Configurations

    DC-bus from active converter The QSHT 5700 inverter must be spaced by aligning the zero-stack tab and cutout. For hole patterns, refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 190: Connecting Motors And Electronics

    Wire Routing When routing wiring to a motor or motor drive, separate the high-voltage propulsion power from the logic power leads as described in Wiring and Grounding Guidelines for Pulse-width MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 191 See the following reference documents when design- ing the wiring system for the QSHT transport system: • System Design for Control of Electrical Noise Reference Manual, GMC-RM001. • Industrial Automation Wiring and Grounding Guidelines, 1770-4.1. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 192: Rs-422 Motor Communications

    When connecting the motor controllers to the node controllers, both ends of a path do not need to connect to the same node controller. However, all connections to the motor controllers for MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 193: Qsht Motor And Qsmc Rs-422 Communications Connections

    Figure 5-7: QSHT Motor and QSMC RS-422 Communications Connections NOTICE Modifications to the MMI motor to motor controller cables, or using custom cables, violates the UL conditions of accept- ability. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 194 Tighten the connector shell finger tight only – do not overtighten. Route the cable so it is shielded from damage and can be easily accessed for service. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 195 Connect the grounding point on all motors to GND (PE) and tighten to 4.8 N•m [42 in•lb] max). Make sure that each node controller is properly grounded. Facilities Connections on page 214 for external communications connections. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 196: Ethernet Motor Communications

    79 Ethernet Motor Connection Examples on page 80. The following procedure provides steps for connecting the motors as shown in the simplified wiring dia- grams in Figure 5-8 Figure 5-9. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 197: Qsht Motor And Qsht 5700 Inverter Communications Connections

    (typical) QSHT 5700 Inverter 1/2 m QSHT Network Switch 2198-Pxxx Node DC Bus Controller Power Supply Ethernet Cable (typical) Figure 5-10: QSHT Motor and QSHT 5700 Inverter Communications Connections QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 198: Qsht 5700 Inverter Cable Clamp

    90° (between 75° and 105° is acceptable). Figure 5-11: QSHT 5700 Inverter Cable Clamp MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 199 Bundle and dress all cables (use nylon cable-ties) as required to keep all cable routing clean. Connect the Ground stud on the bottom of all QSHT 5700 inverters to GND (PE). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 200 Route the cable so it is shielded from damage and can be easily accessed for service. NOTICE The NC-12 node controller does not support Power over Ethernet (PoE). Never connect these node controllers to a PoE network as damage to internal components can result. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 201: Digital I/O

    Measure the conductor lengths so they are long enough to provide a service loop as shown in Figure 5-12. • Remove just enough insulation from each conductor to provide the proper strip length. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 202: Feedback Cable

    Pull Service Loops Snap-fits (3x) Tie Wrap (Recommended for Stress Relief and Wire Management) Clamp Screws Exposed Shield Aligned (2X) Under the Shield Clamp Shield Clamp Figure 5-13: Wiring the Connector Kit MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 203: Connector Kit Pinout

    Tighten clamp screws to achieve 0.34 N•m (3.0 lb•in), maximum torque. Replace the cover and install cover screw. Tighten cover screw to achieve 0.34 N•m (3.0 lb•in), maximum torque. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 204: Universal Feedback Connector Kit Wiring Requirements

    Connector kit • Parts bag containing: - 1 cover screw, and 1 spare, #4-20, (0.375 in.) Kit contents - 2 clamp screws, and 1 spare, #4-40, (0.25 in.) - 1 shield clamp MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 205: Installing Qsmc Motor Controller Power Cables

    24V DC Cable (typical) Ground HVDC Cable Ground Power Junction Box (typical) Figure 5-15: QSHT Power Connections NOTICE If a user-supplied power supply is used, it must be NRTL/ATL approved. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 206 Route the cable so it is shielded from damage and can be easily accessed for service. NOTE: If using individual +24V DC power sources, connect each one directly to the LVDC connector on each motor controller. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 207 Make sure that all NC-E and NC-S node controllers are grounded through the chassis ground connection in their power connectors. Facilities Connections on page 214 for external power connections. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 208: Installing Qsht 5700 Inverter Power Cables

    DC-bus Link, 55 mm Node DC-bus (typical) Controller End Cap (2X) 24V DC Bus Bars (typical) 2198-Pxxx 24V DC Input Connector DC Bus Power Supply Ethernet Switch Figure 5-16: QSHT Power Connections MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 209 QSHT 5700 inverter. NOTE: It is not necessary to connect all motors on a path to the same power supply or to connect a power supply to only one path. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 210: Qsht 5700 Inverter Grounding

    Facilities Connections on page 214 for external power connections. Shared-bus Connection Systems (DC-bus and 24V DC) 2198-Pxxx PS QSHT 5700 Inverter (typical) (typical) Braided Ground Strap (typical) Figure 5-17: QSHT 5700 Inverter Grounding MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 211: Magnet Array Installation

    The top surface and sides of the cover are water-resistant. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 212 Locate the magnet array on the vehicle with the locating features on the magnet array. Secure each additional magnet array to the vehicle as defined by the design of the vehicle. Once all arrays are secured to the vehicle, install the vehicle on the track. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 213: Installing Vehicles

    That is, an open guideway allows vehicles to be placed onto it, while a closed guideway requires either an opening for placement of vehicles or placement of the vehicles before closing the guideway. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 214: Facilities Connections

    Ethernet motor and network connections. Host Controller TCP/IP or ENet/IP Network Switch (No PoE) Network Switch (PoE) NC LITE . . . NC LITE NC LITE NC-12 NC-E NC-S Figure 5-18: Network Cable Connections MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 215: Electrical Connections

    Then, connect the DC power cable to the power con- nector on each NC-S node controller. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 216 Make sure that the NC LITE node controllers are mounted to grounded sur- faces. Connect an AC power cable from the power distribution on the main power disconnect for the facility to the power connector on the power supplies. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 217: E-Stop Circuit

    The QuickStick HT inverter provides four digital inputs with fast response times that can be configured for specific functions as shown in Table 5-6. See Figure 4-20 for the location of the digital in connector and Table 4-41 for the pinout. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 218: Node Electronics

    For Merge and Diverge Nodes that use digital I/O, control and status signals are used for each switch position. See the QuickStick Configurator User Manual, MMI-UM009, for informa- tion on configuring these nodes. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 219: Software

    See Design Guidelines on page 57 and the QuickStick Configurator User Manual, MMI-UM009, for more details. The Node Controller Configuration File must then be uploaded to each node QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 220: Node Controller Software Installation

    NOTE: Restart the node controller for the changes to take effect. Reset the paths where the motors were programmed (for example, use the NCHost TCP Interface Utility, see the NCHost TCP Interface Utility User Manual, MMI-UM010, for details). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 221: Check-Out And Power-Up

    Inspect all cables for restricting bend radii, excessive tension, or physical damage. Pre-operation Checks • Make sure that there are no obstructions in the travel path of the vehicles. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 222: System Power-Up

    Apply power to the QuickStick HT transport system. NOTICE Use a current-limited power supply to verify the polarity of all connections before using the system power supply. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 223: Startup Indicators

    Manual, MMI-UM001, for more details. If EtherNet/IP is being used, see the Quick- Stick Configurator User Manual, MMI-UM009, for additional configuration informa- tion. Configure one node controller as the HLC. See the Node Controller Interface User Manual, MMI-UM001, for more details. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 224 Manual, MMI-UM001, for details. Review the log files for each node controller to make sure that the system has been programmed and configured properly (see the Node Controller Interface User Man- ual, MMI-UM001). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 225: System Testing

    CRUSH HAZARD: The vehicles move during the startup sequence. Verify that the host controller has identified all vehicles in the transport system (see the NCHost TCP Interface Utility User Manual, MMI-UM010). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 226 System Testing Move vehicles individually or create a Demo Script for repetitive testing (see the NCHost TCP Interface Utility User Manual, MMI-UM010). Monitor transport system operation with the NCHost TCP Interface Utility. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 227: Operation

    Quick- Stick HT transport system. • Controls and indicators that are provided on the system. • Simulation of QSHT transport system operation. • Operational startup and shutdown. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 228: Theory Of Operation

    This configuration allows the vehicle to travel further and faster than connection cables allow. Another advantage is unlimited travel length. The result is a propulsion solution with excellent reliability that is efficient, quiet, and clean. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 229: Motion Control

    HT motor with a second magnet array (vehicle) left justified in the second block of the Quick- Stick HT motor. The anti-collision feature in the QuickStick HT motor software keeps the two vehicles from occupying the same motor block. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 230: Motor Operation

    A ‘block’ is defined as an independently controlled set of coils (see Table 3-2 on page 67 for details), no two vehicles are allowed to occupy the same block. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 231: Motor Cogging

    These small vibrations have a typical frequency range of 0 Hz (at zero speed) to 30 Hz (at high vehicle speeds). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 232: Motor Blocks

    • Each vehicle is controlled in such a manner that it is always able to stop in the last motor block it was granted permission to enter. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 233: Block Ownership

    This tight spacing can be done on occasion but it cannot be a standard part of a process. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 234: Safe Stopping Distance

    The precise deceleration capability depends on vehicle mass (including payload), center of gravity location, speed, and track geometry. Furthermore, the thrust capability of the motors is reduced in proximity to the gaps between motors. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 235: In Queue

    Other causes of a vehicle being unable to move that are considered a jam are: • A vehicle is commanded to move with a velocity of zero. • A vehicle is commanded to move with an effective PID set equal to zero. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 236: Vehicle Length Through Curves And Switches

    Once a vehicle ID is assigned, it remains with that vehicle until the vehicle is removed from the QuickStick HT transport system, the vehicle is deleted, or a Reset is issued for the path. Vehicles are removed via a Terminus Node or deleted with a Delete Vehicle command. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 237: Moving Vehicles By Hand

    NOTE: The vehicle IDs for all vehicles on a path that is reset are not maintained. That is, a vehicle can be assigned a vehicle ID different from the ID it had before the path was reset. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 238 Vehicles that have been moved too far can be recovered by deleting the moved vehicles and restarting the section of the transport system where they are located to detect them. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 239: Electrical System

    Power Management Within the Motor To supplement any external power management schemes that are applied to a QuickStick HT transport system, several means of internally consuming regenerated power within a QSHT QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 240: Power-Related Warnings And Faults When Using Qsmc Motor Controllers

    +300–400V DC power supply. A coil block is defined as available and is used to dissi- pate power within a motor if its neighboring blocks (upstream and downstream) do not have MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 241: Power-Related Warnings And Faults When Using Qsht 5700 Inverters

    The power distribution system experiences voltage drops when the motors draw power to move vehicles and voltages increases during regeneration events when vehicles slow down. These fluctuations can lead to the motor issuing warnings and faults and can cause motor shutdown. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 242: Individual Block Current Vs. Internal Propulsion Bus Voltage

    15 A current level is reached and remains at this level up to +830V DC. The dissi- pated power vs. the internal propulsion bus voltage is shown in Figure 6-9. 1200 1000 Internal Bus Voltage (VDC) Figure 6-11: Power Dissipation Per Block vs. Internal Propulsion Bus Voltage MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 243: Qsmc Power-Related Warnings And Faults

    +250V DC. The HLC reports this fault to the host controller as an undervoltage fault (see either the Host Controller TCP/IP Communication Protocol User Manual, MMI-UM003, or the Host Controller EtherNet/IP Communication QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 244 Once the inverter latches off, the HLC reports a Hardware Overcurrent Fault to the host controller. If 5 seconds pass and another fault has NOT happened, the inverter is allowed to retry if a subsequent overcurrent fault occurs. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 245: Power-Related Fault Resolution

    The clamping voltage can be set above the expected operating voltage, but should not be set any higher than +420V DC, which is the point where the motor controller starts to dump energy to empty blocks. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 246: Qsht Inverter Power-Related Warnings And Faults

    When the internal propulsion bus in the motor rises above +830V DC, the motor reports an overvoltage fault to the HLC. The HLC reports this fault to the host controller as an overvolt- MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 247: Power-Related Fault Resolution

    The power-related error messages and the associated faults persist until the voltage of the internal propulsion bus in the motor is between +330V and +830V DC. Once the voltage is QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 248 The clamping voltage can be set above the expected operating voltage, but should not be set any higher than +805V DC, which is the point where the inverter starts to dump energy to empty blocks. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 249: Node Controllers

    See the Node Controller Hardware User Manual, MMI-UM013, for mechanical dimensions, detailed connector identification and pinouts, and procedures for mounting and connecting the node controllers to the transport system. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 250: Controls And Indicators

    Track file for the specific configuration (created by MagneMotion). See the NCHost TCP Interface Utility User Manual, MMI-UM010 to use the Graphics Window. Figure 6-12: The Graphics Window MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 251: E-Stops

    AUTOMATIC MOTION HAZARD: When the interlock is cleared, automatic movement of the vehicles on the Quick- Stick HT transport system is automatically resumed, which could result in personal injury. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 252: Light Stacks

    MMI-UM013, for additional details and equivalent circuits. See the Host Controller TCP/IP Communication Protocol User Manual, MMI-UM003, or the Host Controller Ether- Net/IP Communication Protocol User Manual, MMI-UM004 for details on the use of the dig- ital I/O commands. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 253: Software Status Indicators

    Safety Faults, Block 2 Fault data for the second STO core in the QSHT 5700 inverter. Digital Input Status Status data for the digital inputs on the QSHT 5700 inverter. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 254: Transport System Simulation

    Select Reboot Controller on the main menu. The Reboot Controller page is displayed. Select Reboot Controller. The reboot status is temporarily displayed, then the General Status page is dis- played once the node controller has rebooted. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 255 In the Simulated Move Time field, enter the amount of time it takes for the switch mechanism to change directions. Repeat Step 2 through Step 3 for each Merge/Diverge node in the con- figuration. Save the updated Node Controller Configuration File. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 256: Running A Simulation

    Overtravel nodes are not simu- lated. • Moving Path nodes are not simu- lated. Paths All paths must be defined. All paths must be defined. Stations All stations must be defined. All stations must be defined. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 257 Issuing a Startup command to a path where simulated vehicles are defined after any path has been reset adds new simulated vehicles to that path. Vehi- QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 258: Stopping A Simulation

    In the Configured Functions section, make sure that This box is the High Level Controller is selected as appropriate. Select Apply Changes. The selected changes are applied. Select Reboot Controller on the Main Menu. The Reboot Controller page is displayed. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 259 Demo Script for repetitive testing (see the NCHost TCP Interface Utility User Manual, MMI-UM010). • Use the host controller application to run the system as required. All QSHT transport system elements move as directed. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 260: Transport System Operation

    Do not operate the QuickStick HT transport system without barriers in place or personal injury could result in the squeez- ing or compression of fingers, hands, or other body parts between moving mechanisms. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 261: Shut-Down

    Turn off the main power disconnect for the QuickStick HT transport system. NOTE: This procedure only shuts down facilities to the QuickStick HT motors, motor drives, their subsystems, and the host controller. Any user equipment remains pow- ered up. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 262 Operation This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 263: Qsht 5700 Inverter Safe Torque-Off Function

    This chapter provides an overview of the safe torque-off (STO) functionality that is built into the QSHT 5700 Inverter. Included in this chapter are: • Overview of the safe torque-off functionality. • Hardwired safe torque-off. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 264: Introduction

    (PL e), SIL CL 3 per IEC 61508, IEC 61800-5-2, and IEC 62061, in which removing the motion producing power is considered to be the safe state. For product certifications currently available from Rockwell Automation, go to rok.auto/certi- fications. Important Safety Considerations The system user is responsible for the following: •...

  • Page 265: Performance Level (Pl) And Safety Integrity Level (Sil)

    Hardware fault tolerance is the minimum number of faults that the safety sys- tem can tolerate without a loss of the safety function as defined by IEC 61508-2. † No proof test-related maintenance is required within 20 years mission time. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 266: Safe Torque-Off Feature

    ATTENTION: Linear drives produce thrust not torque. Since Safe Torque-off (STO) is an industry recognized term for this safety function that term is used here. All references to torque actually reference the thrust produced by the motor. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 267: Safe Torque-Off Status

    Not received a state update that the Ready power supply is in the running state. Fuse Open The inverter board fuse is Replace the motor controller. detected open. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 268: Safety-Related Axis Tags - Mmi_Path_Qs_Ht_Faults_Status

    Digital Input Status of the input Determined by user. Input Status pin. Action is user-configurable IN 4 Digital Input Status of the input Determined by user. pin. Action is user-configurable 4-7 Reserved — — MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 269: Hardwired Safe Torque-Off

    If either of the STO inputs are de-energized, then all of the output power transistors turn off and both axes will fault with the same error. The safe torque-off response time is less than 12 ms. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 270 60 mm. ATTENTION: If any of the STO inputs de-energize, the Block n Inverter Faults GuardStopRequestStatus bit in the MMI_path_qs_ht_faults_status tag is set to 1. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 271: Normal System Operation

    3. If event 4 is outside of the 100 ms interval, but within the 1 second interval after event 3, then the GuardStopRequestStatus bit sets back to 0 after the 1 second interval following event 3 (not immediately following event 4). QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 272: Troubleshoot The Safe Torque-Off Function

    SS_IN_CH1 0V DC 1 Second Discrepancy Limit SafeTorqueOffFault No Fault Faulted GuardStopRequestStatus Stop Requested GuardStopInputFault No Fault Faulted Figure 7-3: System Operation in the Event of STO Inputs Discrepancy (fault case 2) MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 273: System Operation In The Event Of Sto Inputs Discrepancy (Fault Case 3)

    IMPORTANT The GuardStopInputFault can be reset only if both inputs are in the OFF-state for more than 1 second. The STO function must be executed to reset the faults if all the fault conditions are removed. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 274: Safe Torque-Off Connector Data

    Safety bypass minus signal. Connect to safety com- mon to disable safe torque-off function. Safe stop input channel 1, inverter B. Safe stop input common, inverter B. Safe stop input channel 2, inverter B. — MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 275: Wire The Safe Torque-Off Circuit

    24V supply for the external safety device that triggers the safe torque-off request. To avoid jeopardizing system performance, do not use pin ST0-1 as a power supply for the external safety device. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 276: Safe Torque-Off Wiring Requirements

    Strip Torque Safe Torque-off (STO) Wire Size Length Value Signal Connector Pin (AWG) mm (in.) N•m (lb•in) 0.14…1.5 10 (0.39) — (26…16) This connector uses spring tension to hold wires in place. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 277: Safe Torque-Off Feature Bypass

    Figure 7-8: Safe Torque-off Bypass Wiring IMPORTANT If the safe torque-off function is not required for the QSHT 5700 inverter, the bypass jumper wires must be applied to the safety (STO) connector plugs. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 278: Cascade The Safe Torque-Off Signal

    In this example, the cascaded STO wiring is for an application with three QSHT inverters and a single safety device for all inverters. SB+/NC SB+/NC SB+/NC 24V DC Figure 7-10: Cascaded STO Wiring - Dual Inverter with Single Safety Device MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 279: Hardwired Safe Torque-Off Electrical Specifications

    PELV rated power supplies must be used to energize external safety devices connected to the QSHT 5700 inverter safety inputs. ® For additional information regarding Allen-Bradley safety products, including safety relays, light curtain, and gate interlock applications, see https://ab.rockwellautomation.com/Safety. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 280 QSHT 5700 Inverter Safe Torque-off Function This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 281: Maintenance

    QSHT transport system. Included in this chapter are: • Preventive maintenance procedures. • Troubleshooting procedures. • Contacting ICT Customer Support. • Basic repair procedures. • Component shipping procedures. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 282: Preventive Maintenance

    3 months or as required The specified frequency is based on a certified clean, inert environment. The user must adjust their Preventa- tive Maintenance Schedule to account for any deviations from this environment. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 283: Cleaning

    Stop all motion on the QSHT transport system. Remove the vehicles from the QSHT transport system. Rotate the vehicles 180°. Replace the vehicles on the QSHT transport system. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 284: Cable Connection Inspection

    Log files can be transferred from the node controller or SysLog server to a CD or external USB device so they can be archived or e-mailed to ICT Customer Support, see the Node Con- troller Interface User Manual, MMI-UM001. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 285: Cleaning Magnet Arrays

    The top surface and sides of the cover are water-resistant. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 286: Troubleshooting

    Motion Control Troubleshooting on page 294 The light stack does not function as expected. Light Stack Troubleshooting on page 295 Changes to motor status returned by PLC. QSHT 5700 Inverter Fault Troubleshooting on page 296 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 287: Power-Related Troubleshooting

    Verify the output voltage from the power supply. Verify that the power supply fuses are not blown. Replace if neces- sary and determine the cause to help prevent recurrence. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 288 Reduce power cable resistance between motors that share a com- mon HVDC power supply. The fault clears once the power bus rises above +270V DC. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 289 HVDC power supply. Connect more motors to a com- mon HVDC power supply to increase the number of blocks available to absorb regenerated power. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 290 Increase the spacing between vehicles on motors that share a common HVDC power supply. Connect more motors to a com- mon HVDC power supply to increase the number of blocks available to absorb regenerated power. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 291 This could be due to an internal controller short, a propulsion power cable short, or an internal short in the motor proper. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 292: Node Controller Troubleshooting

    MagneMotion for repair. Use the node controller web inter- face Set Clock function to set the time (see the Node Controller Interface User Manual, MMI-UM001). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 293: Communication Troubleshooting

    E-stop or interlock circuit is acti- Make sure that any E-stops or vated. interlocks that are configured for the paths where the motors are located are in the operate state. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 294: Motion Control Troubleshooting

    Make sure that the vehicle and/or track wear is within tolerance. Thrust is lost when the vehicle Make sure that the Downstream moves from motor to motor. Gap does not exceed 10% of the magnet array length. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 295: Light Stack Troubleshooting

    Light indicates that vehicles are Verify that the light stack is prop- stopped even though there is erly wired. motion. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 296: Qsht 5700 Inverter Fault Troubleshooting

    The master board has detected a communication fault and has timed out. Clear condition Aux Core communication is re-established to the Master. User action • Power cycle the unit. • If problem persists, return the unit. Motor Suspend Fault MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 297 The fuse for the inverter board is detected open. Set condition Fuse is blown open. Clear condition Factory replaces fuse. User action Replace the motor controller. Motor Suspend Fault QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 298 Wire terminations at safe torque-off (STO) connector. • Cable/header not seated correctly. • +24V power. • Check state of safety inputs. • Reset error and run proof test. • If error persists, return the unit. Motor Suspend Fault MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 299 Status of the digital input pin. Set condition Input is held HIGH (+24V). Clear condition Input is held LOW (0V) or not connected. User action Action is user-configurable. Motor Suspend Fault QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 300: Contact Ict Customer Support

    Maintenance Contact ICT Customer Support Contact ICT Customer Support To receive the most value from the Rockwell Automation Independent Cart Technology (ICT) Support Specialists, have the following information ready before contacting ICT Customer Support. The name, email address, and telephone number of the person to contact.

  • Page 301: Repair

    Table 8-9: QuickStick HT Transport System Repair Procedures Component Maintenance Action Page # QSHT Transport System Replacing Motors Replacing Motor Drives Programming Motors Separating Magnet Arrays QSMC Cleaning or Replacing the Motor Controller Fan Filter QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 302: Replacing Motors

    Use proper techniques for lifting and safety toe shoes when moving any QuickStick HT components. Store the motor in a secure location. Shipping on page 310 to return the motor to MagneMotion. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 303: Install The New Motor

    Program the masters and slaves on the new motor with the current Motor ERF Image files (see Programming Motors on page 306). Resume motion on the section of the QSHT transport system where the motor was replaced. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 304: Replacing Motor Drives

    MagneMotion. Install the New Motor Drive Mounting QSMC Motor Controllers on page 184 Mounting the QuickStick HT 5700 Inverters on page 185 for detailed installation instructions. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 305 Program the masters and slaves on the new motor drive with the current Motor ERF Image files (see Programming Motors on page 306). Resume motion on the section of the QSHT transport system where the motor drive was replaced. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 306: Programming Motors

    NOTE: Restart the node controller for the changes to take effect. Reset the paths where the motors or motor controllers were programmed (for example, use the NCHost TCP Interface Utility, see the NCHost TCP Interface Utility User Manual, MMI-UM010 for details). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 307: Separating Magnet Arrays

    Then move the array so it is only in minimal contact with the edge and then lift the array away from the edge starting at one end of the array. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 308: Cleaning Or Replacing The Motor Controller Fan Filter

    A replacement 60 mm x 60 mm filter can be ordered from a hardware supplier, such as McMaster-Carr (#19155K7). Replace the air filter in the motor controller by positioning it and snapping the cover into place over it. Return the motor controller to normal operation. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 309: Ordering Parts

    If new or replacement parts are needed, contact ICT Sales: Main Office Sales MagneMotion, Inc. +1 978-757-9101 A Rockwell Automation Company ICT-InsideSales@ra.rockwell.com 139 Barnum Road Devens, MA 01434 Phone: +1 978-757-9100 Fax: +1 978-757-9200 QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 310: Shipping

    Use proper techniques for lifting and safety toe shoes when moving any QuickStick HT components. Required Tools and Equipment • Metric hex wrenches. • English hex wrenches. • Open-end wrench, adjustable. • Fork truck or appropriate lift as required. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 311: Packing Procedure

    To avoid damage to watches, instruments, electronics, and magnetic media, keep metal tools, metal objects, magnetic media (for example, memory disks/chips, credit cards, and tapes) and electronics away from the magnet arrays. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 312: Shipping Components

    Magnetic Field Haz- ard. When shipping to MagneMotion, make sure that the RMA number is clearly visible on the outside of the container. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 313: Appendix

    Included in this appendix are: • Interconnect diagrams for the QSHT 5700 inverter. • Data for QuickStick HT transport system design calculations. • File maintenance. • Additional documentation. • Transport system configuration limits. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 314: Interconnect Diagrams

    Default configuration for ground screws or jumper is for grounded power at customer site. For impedance-grounded power configurations, remove the screws/jumper. See Input Power Configu- rations for Kinetix 5700 Power Supplies in the Kinetix Servo Drives Specifications Technical Data, KNX-TD003 for more information. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 315 KNX-TD003, for more information. The recommended minimum wire size for wiring the circuitry to the contactor-enable connector is 1.5 mm AWG). For motor cable specifications, see Kinetix Motion Accessories Specifications Technical Data, KNX-TD004. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 316: Power Wiring Examples

    324…528V AC rms Three-phase Three-phase Input AC Line Filter * Indicates User Supplied Component Notes 1, 2 Note 3 Circuit Protection* Contactor Note 2 Note 8 Figure A-1: DC-bus Power Supply (single converter) Configuration MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 317: Data For Transport System Design Calculations

    Y-axis and then choose the curve for the Vehicle Gap that is being maintained through- out the transport system. Read the corresponding magnet array length (cycles) from the X-axis. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 318: Thrust Force Data

    Table A-2: Thrust Force Data, High Flux Magnet Array Maximum Thrust (N) at 10.9 Amps Stator Current Length Vehicle Gap (mm) Cycles 1142 1427 1207 1020 1713 1448 1224 1035 1998 1689 1428 1207 1021 2284 1931 1632 1380 1166 MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 319: Thrust Force Vs. Magnet Array Cycles, High Flux Magnet Array

    1000 8 Cycles 7 Cycles 6 Cycles 5 Cycles 4 Cycles 3 Cycles 2 Cycles Vehicle Gap (mm) Figure A-3: Thrust Force vs. Vehicle Gap, High Flux Magnet Array QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 320: Attractive Force Data

    7000 7 mm 6000 5000 10 mm 4000 13 mm 3000 16 mm 2000 19 mm 22 mm 1000 Magnet Array Cycles Figure A-4: Attractive Force Data Curves, High Flux Magnet Array MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 321: Determining Thrust Force

    PhysGap – The distance from the top of the stator to the bottom of the magnet array, in mm (from 4 mm to 22 mm). Thrust – The force produced. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 322: Determining Attractive Force

    PhysGap – The distance from the top of the stator to the bottom of the magnet array, in mm (from 4 mm to 22 mm). HDForce – The hold-down force that is produced. The hold-down force is indepen- dent of stator current. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 323: File Maintenance

    Backup files are not created automatically. It is the responsibility of the user to create backups of all files by copying them to a safe location. Restoring from Backup Files Damaged files can be restored by copying the backup files into the appropriate locations. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 324: Additional Documentation

    The Upgrade Procedures that are supplied with MagneMotion software provide instructions for upgrading from one version of MagneMotion software to another. They also include the procedures for file and driver upgrades that are associated with the software. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 325: Transport System Limits

    Thrust at 4.0 A stator current with a nominal Vehicle Gap of 3 mm with a standard magnet array. ** Thrust at 10.9 A stator current with a nominal Vehicle Gap of 12 mm with a high flux magnet array. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 326 Appendix This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 327: Glossary

    Drive: The remote QSMC motor controller or the QuickStick HT 5700 inverter for a QSHT motor. Emergency Off: A user-supplied device that disconnects AC power to the transport system. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 328 Only one node controller per HLC Control Group runs the high-level controller application. In a transport system with only one node controller, it runs both the node controller and high-level controller applications. HLC: High-Level Controller. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 329 MagneMover LITE System: A group of specific components that contribute to a Transport System. These components include MagneMover LITE motors, Node Controllers, Pucks, and other parts available from MagneMotion. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 330 Configuration File is uploaded to each node controller in the transport system. NRTL/ATL: Nationally Recognized Test Lab/Accredited Test Lab. OSHA recognizes NRTL organizations in accordance with 29 CFR 1910.7 to test and certify equipment or materials (products). MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 331 Glide Puck Wheeled Puck. See also, Vehicle. See QuickStick. QuickStick: A MagneMotion linear synchronous motor that enables quick, efficient con- veyance of large loads on user-designed guideways and vehicles. QuickStick QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 332 MagneMover LITE motors and stands. Transport System: The components that collectively move user material. These components include the Motors, external Motor Controllers (QSHT only), Track System, Node Controllers, Vehicles, cables, and hardware. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 333 Zero Point: The position on the Upstream end of a Path that denotes the first part on which Vehicle travels. QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 334 This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...

  • Page 335: Index

    Configuration File, see Node Controller Config- guidelines, uration File guideway, Configurator, see MagneMotion Configurator transport system, Connections vehicles, communications, 193, Digital I/O Ethernet, 196, Diverge Node, inverter to inverter, E-stop, inverter to motor, interlock, QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 336 245, motor controller, overvoltage, 244, soft start, undervoltage, 243, Force Image Files calculate attractive force, motor, calculate thrust, node controller, Inspection cables, hardware, Installation downstream, check-out, motor, connections, vehicle, 108, MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 337 MagneMotion block release, contact, 28, communication connection, 193, ICT Customer Support, connecting to inverter, Sales, connecting to motor controller, MagneMotion Configurator, overview, QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 338 NC LITE QSMC description, connections, Ethernet connections, dimensions, RS-422 connections, exclusion zones, NC-12 ground stud, description, IP rating, Ethernet connections, QSMC-2 RS-422 connections, connections, NC-E dimensions, description, exclusion zones, Ethernet connections, ground stud, MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 339 Regulatory Guidelines, connection, Repair, HVDC power, Replacement, identification, Restricted Parameters File, installation, 205, restricted_parameters.xml, see Restricted Pa- LVDC power, rameters File Power over Ethernet Wiring Diagram, Roller, see Wheel QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 340 Start Up, initial, Stations, location restrictions, light stack, Straight Track, configuration, motion, Switch node controller, configuration, power, transport system layout, safe torque-off, System Configurator, see MagneMotion Config- Type Files urator magnet array, motor, MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 341 MICS files, 220, 224, 305, upload Motor ERF files, using, Wheel Materials, Wiring motor communications, network communications, power, signal, transport system layout, XML Files magnet array type file, MICS file, Motor Type file, QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 342 This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 343 Notes: QuickStick HT User Manual Rockwell Automation Publication MMI-UM007F-EN-P - September 2020...
  • Page 344 Allen-Bradley®, Kinetix®, MagneMotion®, MagneMover®, MML™, MM LITE™, QuickStick®, Rockwell Automation®, Stratix®, and SYNC IT™ are trademarks of Rockwell Automation, Inc. Microsoft® and Windows® are registered trademarks of Microsoft Corporation. EtherNet/IP™ is a trademark of ODVA®, Inc. PuTTY is copyright 1997–2016 Simon Tatham. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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