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Rockwell Automation MagneMotion MagneMover LITE Service Manual

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MagneMover LITE
Service Manual
Catalog numbers: 700-1308-00, 700-1308-01, 700-1308-02, 700-1308-03, 700-1308-04, 700-1308-05, 700-1308-10,
700-1308-20, 700-1308-21, 700-1308-22, 700-1308-23, 700-1308-24, 700-1308-25, 700-1308-11,
MMI-MML-250M-NR-SER-SYNCAC, 700-1308-40, 700-1308-41, 700-1308-42, 700-1308-43, 700-1308-44,
700-1308-45, 700-1308-12, MMI-MML-250M-NR-SER-SYNCAC, 700-1308-60, 700-1308-61, 700-1308-80,
700-1308-81, 700-1708-00, 700-1708-01, 700-1708-02, 700-1708-03, 700-1708-04, 700-1708-05, 700-1708-03-AC,
700-1708-05-AC, 700-1708-20, 700-1708-21, 700-1708-22, 700-1708-23, 700-1708-24, 700-1708-25, 700-1708-23-AC,
700-1708-25-AC, 700-1708-40, 700-1708-41, 700-1708-42, 700-1708-43, 700-1708-44, 700-1708-45, 700-1708-43-AC,
700-1708-45-AC, 700-1708-60, 700-1708-61, 700-1708-62, 700-1708-80, 700-1708-81, 700-1708-82, 700-1560-00,
700-1458-01, 700-1663-00, 700-1561-00, 700-1664-00, 700-1738-02, 700-1740-03, 700-1525-00, 700-1528-00

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Summary of Contents for Rockwell Automation MagneMotion MagneMover LITE

  • Page 1 MagneMover LITE Service Manual Catalog numbers: 700-1308-00, 700-1308-01, 700-1308-02, 700-1308-03, 700-1308-04, 700-1308-05, 700-1308-10, 700-1308-20, 700-1308-21, 700-1308-22, 700-1308-23, 700-1308-24, 700-1308-25, 700-1308-11, MMI-MML-250M-NR-SER-SYNCAC, 700-1308-40, 700-1308-41, 700-1308-42, 700-1308-43, 700-1308-44, 700-1308-45, 700-1308-12, MMI-MML-250M-NR-SER-SYNCAC, 700-1308-60, 700-1308-61, 700-1308-80, 700-1308-81, 700-1708-00, 700-1708-01, 700-1708-02, 700-1708-03, 700-1708-04, 700-1708-05, 700-1708-03-AC, 700-1708-05-AC, 700-1708-20, 700-1708-21, 700-1708-22, 700-1708-23, 700-1708-24, 700-1708-25, 700-1708-23-AC, 700-1708-25-AC, 700-1708-40, 700-1708-41, 700-1708-42, 700-1708-43, 700-1708-44, 700-1708-45, 700-1708-43-AC, 700-1708-45-AC, 700-1708-60, 700-1708-61, 700-1708-62, 700-1708-80, 700-1708-81, 700-1708-82, 700-1560-00,...
  • Page 2 This product is protected under one or more U.S. and International patents. Additional U.S. and International patents pending. Copyright © 2020 MagneMotion, Inc., a Rockwell Automation Company. All Rights Reserved. The information that is included in this manual is proprietary or confidential to MagneMotion, Inc. Any disclosure, reproduction, use, or redistribution of this information by or to an unintended recipient is prohibited.
  • Page 3 NOTE: Distribution of this manual and all addenda and attachments is not controlled. To identify the current revision, contact ICT Customer Support. Rev. A Initial release. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 4 Changes This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 5: About This Manual

    Basic familiarity with general-purpose computers and with the Windows operating system, web browsers, and terminal emulators. • Complete design specifications, including the physical layout of the transport system, are available. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 6: Magnemotion Documentation

    Examples of the standard safety notices that are used in this manual are provided in this sec- tion. Each example includes a description of the hazard level indicated. DANGER Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 7: Manual Structure

    NCHost TCP Interface Utility User Manual, 990000562. • Host Controller TCP/IP Communication Protocol User Manual, 990000436. Host Controller EtherNet/IP Communication Protocol User Manual, 990000437. Mitsubishi PLC TCP/IP Library User Manual, 990000628. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 8: Contact Information

    ICT Customer Support. Contact Information Main Office Customer Support MagneMotion, Inc. +1 978-757-9102 A Rockwell Automation Company ICTSupport@ra.rockwell.com 139 Barnum Road Devens, MA 01434 Phone: +1 978-757-9100 Fax: +1 978-757-9200 MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 9 Regulatory compliance information. • Personnel and equipment safety guidelines. • Symbol identification. • Label identification and locations. • Identification of mechanical, electrical, and magnetic hazards. • Recycling and disposal information. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 10: Regulatory Compliance

    Directives and are therefore exempt from mandatory compliance. The CE Marking on the DoC excludes reference to the RoHS Directive for that reason. However, MagneMotion has taken voluntary steps to make sure that its products comply with the requirements of EU RoHS and WEEE. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 11: Equipment Regulatory Guidelines

    MM LITE components must be properly qualified and trained. Damage that results from improperly performing a procedure or not following cautions is not covered under warranty or service agreements. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 12: Safety Considerations

    Breaking material can produce flying shards. When running a setup or test pro- cedure, always wear protective eyewear to guard against possible eye injuries. • Foot protection Always wear shoes with protective toes to help protect feet from falling tools or parts. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 13: Equipment Safety Guidelines

    Make sure that the MM LITE components receive proper airflow for cooling. • Do not remove safety labels or equipment identification labels. • Turn OFF power before inserting or removing the power cables. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 14 Mechanical Hazard – Pinch Point Guideway (typical) Mechanical Hazard – Pinch Point Vehicle/Puck (typical) Mechanical Hazard – Pinch Point Magnetic Field Hazard Figure 1: Locations of Hazardous Points on the MagneMover LITE Transport System MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 15 Vehicle (typical) Mechanical Hazard – Pinch Point Magnetic Field Hazard Rail Mounting (typical) Mechanical Hazard – Pinch Point Figure 2: Locations of Hazardous Points on the Precision Rail Option MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 16 Precision Locator Option Hazard Locations Locator Arm Mechanical Hazard – Pinch Point Cover Removed Locator Drive Mechanical Hazard – Pinch Point (normally covered) Figure 3: Locations of Hazardous Points on the Precision Locator Option MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 17 Pinch Point Magnetic Field Hazard Figure 4: Locations of Hazardous Points on the Glide Puck Pinch Point Magnetic Field Hazard Figure 5: Locations of Hazardous Points on the Wheeled Puck MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 18 Safety Safety Considerations Pinch Point Pinch Point Magnetic Field Hazard Figure 6: Locations of Hazardous Points on the Precision Rail Vehicle MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 19: Symbol Identification

    Pinch/Crush Hazard – Indicates that there are exposed parts that move, which could cause personal injury from the squeezing or compression of fin- gers, hands, or other body parts between those parts. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 20 Pacemakers or Medical Implants Prohibited – Indicates that persons with medical implants are not allowed in the specified area due to the possibility of personal injury. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 21 MM LITE components at the point of use. NOTE: Label placement can cause labels to be visible only during maintenance operations. To replace a lost or damaged label, contact ICT Customer Support. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 22: Mechanical Hazards

    CAUTION Automatic Movement Hazard Whenever power is applied, the possibility of automatic movement of the vehicles (pucks) on a MagneMover LITE transport system exists, which could result in personal injury. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 23 Lift Hazard The MagneMover LITE components can weigh as much as 7.3 kg [16.1 lb]. Use proper techniques for lifting and safety toe shoes when moving any MagneMover LITE components. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 24: Electrical Hazard

    When using custom vehicles or user-supplied rails, make sure that all vehicles are grounded to the guideway through conductive wheels or static brushes. • Do not connect or disconnect any components while the transport sys- tem has power. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 25 Do not turn on the pneumatic system until after connecting all other transport system components. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 26: Magnetic Hazards

    Strong magnets in use. To avoid damage to watches, electronic instruments, and magnetic media (for example, cell phones, memory disks/chips, credit cards, and tapes) keep these items away from the magnet arrays. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 27: Handling Magnet Arrays

    The magnets can shatter or break when drilled or machined. The magnet dust that machining creates is hazardous and can be harmful if inhaled or allowed to get into eyes. Drilling, grinding, and machining can produce metal powder, which is flamma- MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 28: Shipping Magnet Arrays

    Shipping Magnet Arrays Magnet arrays being shipped, for return to MagneMotion or to another facility, must be shipped per U.S. Department of Transportation and The International Air Transport Associa- tion (IATA) Dangerous Goods Regulations. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 29: Recycling And Disposal Information

    Circuit board with connectors and semiconductors, potted with Sylgard 164. • EPDM (synthetic rubber). • Synthetic rubber. • Silicone sealant. ® • Viton (switch only). ® • Igus L280 (switch only). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 30 7075-T651 Aluminum, Hard Coat Anodized. • 6061-T6 Aluminum, Natural. • 174-PH/18-8/304/316/440C Stainless Steel. • PEEK. • Polyurethane. ® • Igus L280. Precision Rail Vehicles • 6061-T6 Aluminum. • Stainless Steel. • 316L/316L #2 Stainless Steel. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 31: Power Supplies

    If the packaging is not being saved, it must be disposed of by following all facility, local, and national procedures for the disposal of packaging material: • Cardboard. • Polyethylene Foam. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 32 Safety This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 33: Maintenance

    MM LITE transport system. Included in this chapter are: • Preventive maintenance procedures. • Troubleshooting procedures. • Contacting ICT Customer Support. • Basic repair procedures. • Component and system shipping procedures. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 34: Preventive Maintenance

    7.0.01-1996, Quality Standard for Instru- as required ment Air. Node Controllers Transfer Log Files 3 months or as required Power Supplies Clean or Replace the Power Supply Air Fil- 12 months or as required MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 35 3 months or as required The specified frequency is based on a certified clean, inert environment. Adjust the facility Preventative Maintenance Schedule to account for any deviations from this environment. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 36: Safe Shut-Down

    Turn off the main power disconnect for the MagneMover LITE transport system. NOTE: This procedure only shuts down facilities to the MagneMover LITE motors, their subsystems, and the host controller. Any user equipment remains powered up. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 37: General Cleaning

    If material in transit is being cleaned, motion does not need to be stopped, simply adjust the speed of the pucks to make sure of proper cleaning of the material. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 38 [6.14 psf] at distance of 3 m [9.8 ft]. If only the motors, pucks, and magnet arrays are being cleaned, make sure that they are dry and return the MagneMover LITE transport system to normal operation. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 39 Wear gloves and dry all cleaned puck surfaces with a clean, dry, cotton tipped swab, and a clean dry microfiber cloth. Replace the puck on the MM LITE transport system (see Replace Pucks on page 78). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 40 Wear gloves and dry all cleaned puck surfaces with a clean, dry, cotton tipped swab, and a clean dry microfiber cloth. Replace the puck on the MM LITE transport system (see Replace Pucks on page 78). MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 41 Replace Wheeled Puck Wear Surfaces on page 91 Replace Tandem Wheeled Puck Wear Surfaces on page Replace the puck on the transport system (see Replace Pucks on page 78). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 42: Hardware Inspection

    Stop all motion on the sections of the MM LITE transport system to be inspected. Turn off all MM LITE transport system components with accessible power controls. Make sure that all motor stand hardware is secure. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 43: Cleaning Magnet Arrays

    Log files can be transferred from the node controller or SysLog server to a network server so they can be archived or e-mailed to ICT Customer Support, see the Node Controller Interface User Manual. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 44 A replacement 60 mm x 60 mm filter can be ordered from a hardware supplier, such as McMaster-Carr (#19155K7). Replace the air filter in the power supply by positioning it and snapping the cover into place over it Return the power supply to normal operation. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 45 Wipe in the direction of the rail. Make sure that all components are free of any oil puddles. Resume motion on the sections of the MM LITE transport system that were stopped. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 46 Locate the lubricating applicator under the precision rail vehicle. The applicators are on the underside of the vehicle and can be mounted between the concentric bearings or the eccentric bearings as shown in Figure 11. Some systems can MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 47 NOTE: On single array vehicles, if the applicator is located between the concentric bearings (on the magnet array side of the vehicle), use the lubrication portal that is shown in Figure 13 to access the oil refill hole on the applicator. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 48 Oil Fill Portal Figure 13: Precision Rail Single Array Vehicle Lubrication Portal Replenish the oil in the applicator. Do not overfill the reservoir. Return the MM LITE transport system to normal operation. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 49 To avoid damage to watches, instruments, electronics, and magnetic media, keep metal tools, metal objects, magnetic media (memory disks/chips, credit cards, and tapes) and elec- tronics away from the magnet arrays. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 50 Table 6: Precision Rail Vehicle Drag Vehicle Type Maximum Drag Single Array 2.80 N [10.1 ozf] Dual Array 5.86 N [21.1 ozf] Eccentric Bearings Concentric Bearings Concentric Bearing Centerline Figure 15: Eccentric Bearing Position MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 51 Apply Loctite 290 to the threads on the nut on the top of the carriage. NOTE: The Loctite must cure for 3 hours at 22° C [72° F] before using the transport system. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 52 Adjust the flow control valve to limit the pinning time to 100 ms or greater if required. Visually inspect the air filter for the pneumatic system and clean if required. Resume motion on the section of the MM LITE transport system that was stopped. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 53: Initial Troubleshooting

    Vehicles producing excessive noise. Motion Control Troubleshooting on page 59 Precision Rail Option Troubleshooting on page 61 The light stack does not function as expected. Light Stack Troubleshooting on page 62 MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 54: Power Related Troubleshooting

    Verify the output voltage from the power supply. Verify that the power supply Logic and Propulsion fuses are not blown. Replace if necessary and determine the cause to help prevent recurrence. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 55 The motor reports a Soft Start not The internal power bus of the The fault clears once the power complete fault motor is below +27V DC. bus rises above +32 VDC. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 56 2. Enable the propulsion power (no vehicles move because there are no vehicle records.) 3. Issue a reset to the paths that failed so they can complete including the homing of the flipper on the switch. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 57: Node Controller Troubleshooting

    MagneMotion for repair. Use the node controller web inter- face Set Clock function to set the time (see the Node Controller Interface User Manual). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 58: Communication Troubleshooting

    E-stop or interlock circuit is acti- Make sure that any E-stops or vated. interlocks that are configured for the paths where the motors are located are in the operate state. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 59: Motion Control Troubleshooting

    (rails must be at the same height). Wheeled puck suspension wheel Check wheel set. Replace as nec- tread is damaged. essary. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 60 Glide puck surfaces have become Check wear surfaces. Replace as worn due to extended use necessary. Wheeled puck suspension or lat- Check wheel set. Replace as nec- eral guide wheels have high rotat- essary. ing friction. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 61 Make sure that the bearing adjust- rectly (log messages indicate that ment on the vehicles is correct the motors are overheating) (see Replace Precision Rail Vehi- cles on page 104). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 62: Light Stack Troubleshooting

    Light indicates that vehicles are Verify that the light stack is prop- stopped even though there is erly wired. motion. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 63 Maintenance Contact ICT Customer Support Contact ICT Customer Support To help you receive the most value from the Rockwell Automation Independent Cart Technol- ogy (ICT) Support Specialists, have the following information ready before contacting ICT Customer Support. The name, email address, and telephone number of the person to contact.
  • Page 64 Separating Magnet Arrays Puck Replace Pucks Replace Glide Puck Wear Surfaces Replace Tandem Glide Puck Wear Surfaces Replace Wheeled Puck Wear Surfaces Replace Tandem Wheeled Puck Wear Surfaces Power Supply Replace Power Supply Fuses MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 65 Replace Bearings on Precision Rail Vehicles Precision Locator Replace Wear Surfaces on Pallet Replace Bushings on Pallet Replace Pins on Precision Locator Arms Replace Z-Datums on Precision Locator Stand MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 66 Remove the motor from the transport system. CAUTION Lift Hazard The MagneMover LITE components can weigh as much as 7.3 kg [16.1 lb]. Use proper techniques for lifting and safety toe shoes when moving any MagneMover LITE components. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 67 Program the masters and slaves on the new motor with the current Motor ERF Image files (see Programming RS-422 Motors on page 68). Resume motion on the section of the MM LITE transport system where the motor was replaced. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 68 NOTE: Restart the node controller for the changes to take effect. Reset the paths where the motors were programmed (for example, use the NCHost TCP Interface Utility, see the NCHost TCP Interface Utility User Manual for details). MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 69 Motor Motor P1M2 P1M3 P1M1 P1M4 HLC & Host Node Controller Relay Controller P1M5 P1M6 RS-422 Motor RS-422 Motor Enet Switch Figure 17: Basic RS-422 Loop with Motors Removed MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 70 User Manual). Make sure that the Ethernet motors are properly defined. Make sure that Relay Nodes are used to connect the new motors to the existing system as shown in Figure MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 71 Upload the revised Node Controller Configuration File to the node controller and restart the node controller. Upload the MICS file to the node controller and restart the node controller. Upload the Motor Type files for the Ethernet Motors. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 72 Program the masters and slaves in the new motors with the current Motor image files, Programming RS-422 Motors on page Revise the host controller application to account for the new path in the transport sys- tem. Resume motion on the MagneMover LITE transport system. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 73 Turn off all electrical and pneumatic power to the section of the MM LITE transport system where the motor is located. Label the cables connected to the motor. Disconnect all connections. Remove the bolts that secure the motor. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 74 Tighten the M6 bolt to 5.5 N•m [49 in•lb] with a 10 mm Hex socket to secure the motor to the motor mount. NOTE: For stainless steel rails the Loctite must cure for 2 hours at 22° C [72° F] before using the transport system. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 75 Program the masters and slaves on the new motor with the current Motor ERF Image files (see Programming Ethernet Motors on page 76). Resume motion on the section of the MM LITE transport system where the motor was replaced. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 76 NOTE: Restart the node controller for the changes to take effect. Reset the Paths where the motors were programmed (use the host controller or the NCHost TCP Interface Utility, see the NCHost TCP Interface Utility User Manual for details). MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 77 Then move the array so it is only in minimal contact with the edge and then lift the array away from the edge starting at one end of the array. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 78 Required Tools and Equipment • Torque wrench with the following bits: • 4 mm Hex. • T30 Torx. • Loctite 243, Thread locker, Anaerobic Adhesive, Blue. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 79 [30 in•lb]. NOTE: The Loctite must cure for 2 hours at 22° C [72° F] before using the transport system. Return the MM LITE transport system to normal operation. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 80 Tighten the guide rail mounting screw and the V-brace hardware to 3.4 N•m [30 in•lb]. NOTE: The Loctite must cure for 2 hours at 22° C [72° F] before using the transport system. Return the MM LITE transport system to normal operation. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 81 700-1587-00 – Kit, ML Puck Wear Surfaces Replacement, Complete. Contains: • Assy, Top Plate, Puck, Gen 4, ML. • Preload Spacer, Compliant, Puck Center Plate, ML. • Glue Dot, Adhesive, Hi-Tack, Semi-Perm, Lo-Profile, 0.250. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 82 Compliant Spacer Center Plate Threaded Standoff (Ref) Magnet Assembly Protective Strip Figure 21: Remove Plates from Magnet Assembly Remove the puck from the MagneMover LITE transport system (see Replace Pucks on page 78). MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 83 Align the top plate with the center plate and press together as shown in Figure MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 84 M4 x 22 mm flat head screws and tighten to 1.5 N•m [13 in•lb]. The Loctite must cure for 2 hours at 22° C [72° F] before using the puck. Replace the puck on the MM LITE transport system (see Replace Pucks on page 78). MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 85 100-1904-02 – Screw, Shoulder, Skt, Ø5 mm X 6 mm L, M4 Thd (2X). • 100-2115-02 – Washer, Spring, Belleville, for 0.190" /M5, Acetal (2X). • Replace Glide Puck Wear Surfaces procedure on page MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 86 Remove the two screws and washers that secure the linkage plate to the two pucks as shown in Figure 24 and dispose of properly. Lift the linkage plate off of the pucks and dispose of properly. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 87 Store the removed puck in its original shipping container, or wrap it in bubble-wrap, for protection. Do not move one puck over, or near, the other puck. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 88 Do not place any body parts, such as fingers, between the puck and any ferrous material or another magnet array. • Pucks not being used must be secured individu- ally in isolated packaging. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 89 Secure the linkage plate to the top of the pucks using new washers (dome side up) and new screws. Tighten each screw to 0.9 N•m [8 in•lb]. The Loctite must cure for 2 hours at 22° C [72° F] before using the puck. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 90 LITE transport system (see Replace Pucks on page 78). If the tandem puck is not being reinstalled on the transport system, store it in its origi- nal packaging, or wrap it in bubble-wrap, for protection. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 91 PN-528014 – Washer, Shim, SST, 1/4” ID x 3/8” OD x 0.115” L (4X) • 100-2506-01 – Screw, Mach, Flat, Hex, SS, M2 x 0.4 x 5, Dri-Loc (2X) • Isopropyl Alcohol. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 92 Secure the new bumpers with the new M2 screws and tighten to 0.3 N•m [3 in•lb]. The Loctite must cure for 2 hours at 22° C [72° F] before using the puck. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 93 The Loctite must cure for 2 hours at 22° C [72° F] before using the puck. Replace the puck on the transport system (see Replace Pucks on page 78). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 94 PN-538788 – Screw, Shldr, SS, M6 x 1 x 11 L, 8 Dia x 10 L (2X) • PN-538747 – Washer Gasket, 8 mm X 15 mm (2X) • 000-0743-00 – Fixture, Tandem Linkage Plate Installation. • Loctite 243, Thread locker Anaerobic Adhesive, Blue. • Isopropyl Alcohol. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 95 Do not place any body parts, such as fingers, between the puck and any ferrous material or another magnet array. • Pucks not being used must be secured individu- ally in isolated packaging. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 96 Figure 30: Replace 2-Wheel Puck Wear Points Required Tools and Equipment • PN-521984 – Wheel, Payload, Urethane, Core, Puck, Wheeled, ML (2X) • PN-518836 – Wheel, Lateral Guide, Urethane, Puck, Wheeled, ML (4X) MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 97 Verify the wheel wells and axle areas for the four lateral guide wheels are clean. Clean if necessary. Insert the hub of the new wheels onto the new M4 shoulder screws. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 98 Figure 31) on a flat surface. Place one puck assembly in the left side of the fixture as shown in Figure Puck Installation Fixture Figure 31: Place First Wheeled Puck in Fixture MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 99 • Pucks not being used must be secured individu- ally in isolated packaging. Second Puck First Puck Installation Fixture Figure 32: Place Second Wheeled Puck in Fixture MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 100 MM LITE transport system (see Replace Pucks on page 78). If the tandem puck is not being reinstalled on the transport system, store it in its origi- nal packaging, or wrap it in bubble-wrap, for protection. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 101: High Voltage Hazard

    Figure 34: Power Supply Fuse Locations CAUTION High Voltage Hazard 100–240 VAC, 8.5 A AC power must be disconnected before servicing. CAUTION Double Pole/Neutral Fused AC power must be disconnected before servicing. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 102 Figure 36: Remove the PEM Fuse Module Remove the old fuse. Install a new fuse. Fuse Type Fuse Location 250V, 10 A time-lag fuses Single fuse on the right-hand side. Single fuse on the left-hand side. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 103 250V AC, 10 A ceramic slow blow fuses Single fuse per fuse holder. Insert the fuse holder and turn the fuse holder clockwise until fully seated. Return the power supply to normal operation. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 104 This locates the magnet array over the motors and positions the bearings to allow motion through the curves. Figure 46 shows the orientation of the bearings on a precision rail vehicle in relationship to the track system. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 105 Secure the rail to the corresponding spine plates using M5 SHC screws, tighten each screw to 1.8 N•m [16 in•lb], follow the sequence that is shown in the MagneMover LITE User Manual. Return the MM LITE transport system to normal operation. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 106 Stop all motion on the path where the vehicle is being removed. Remove the lubricating applicator from the bottom of the vehicle (Replace Lubricat- ing Applicators on Vehicles on page 109). MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 107 Use a socket wrench and loosen the nuts on the eccentric bearings on the top of the vehicle (see Figure 39). Use a thin open ended wrench and turn the bearing nut to rotate both eccentric bear- ings to their outermost position. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 108 Adjusting Vehicle Bearings on page Reattach the lubricating applicator to bottom of the vehicle. See Replace Lubricating Applicators on Vehicles on page 109. Return the MM LITE transport system to normal operation. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 109 (for example, memory disks/chips, credit cards, and tapes) and electronics away from the magnet arrays. Required Tools and Equipment • Screwdriver, Phillips #1. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 110 Figure 43: Installing or Removing a Precision Rail Felt Applicator Position the applicator on the underside of the vehicle, below the two corresponding screw holes. Make sure that the felt end of the applicator is facing toward the rail loca- MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 111 Do not overtighten the screws or they will strip the holes on the applicators. Apply lubricant to the applicator, see Refilling the Lubricating Applicator for Preci- sion Rail Vehicles on page MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 112 To avoid damage to watches, instruments, electronics, and magnetic media, keep metal tools, metal objects, magnetic media (for example, memory disks/chips, credit cards, and tapes) and electronics away from the magnet arrays. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 113 Grasp the array firmly with one hand while holding the vehicle firmly with the other hand. Lift the vehicle off the array and place the array in the original shipping con- tainer, or wrap it in bubble-wrap, for protection. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 114 NOTE: The Loctite must cure for 2 hours at 22° C [72° F] before using the vehicle. Replace the vehicle, see Replace Precision Rail Vehicles on page 104. Restart the path. Dispose of the removed magnet array appropriately. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 115 Maintenance Repair Dual Array Vehicles M4 x 12mm Screw (4X) Dual Array Carriage Magnet Array Shim, 1mm (2X) Assembly Fixture Figure 45: Dual Array Precision Rail Vehicle Assembly MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 116 Slide the shims around the array posts but do not allow the ends to extend beyond the outer edges of the array. NOTE: If the shims are removed, or additional shims added, the length of the screws must be adjusted appropriately. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 117 NOTE: The Loctite must cure for 2 hours at 22° C [72° F] before using the puck. Replace the vehicle, see Replace Precision Rail Vehicles on page 104. Restart the path. Dispose of the removed magnet array appropriately. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 118 To avoid damage to watches, instruments, electronics, and magnetic media, keep metal tools, metal objects, magnetic media (for example, memory disks/chips, credit cards, and tapes) and electronics away from the magnet arrays. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 119 Figure 47: Precision Rail Vehicle Concentric Bearings Disassembly/Assembly Stop all motion on the path where the vehicle is located. Remove the vehicle from the precision rail (see Replace Precision Rail Vehicles on page 104). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 120 If eccentric bearings are to be replaced on this vehicle, see Replace Eccentric Bearings on page 121. If the vehicle is ready to be installed on the rail, see Replace Precision Rail Vehicles on page 104. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 121 Unscrew and remove the nut and washer for the eccentric bearing being removed (on the top of the carriage) and store them for reuse. Remove the eccentric bearing from the bottom of carriage and discard appropriately. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 122 Repeat this procedure on the companion eccentric bearing, if it is also being replaced. Replace Precision Rail Vehicles on page 104 to return the vehicle to the precision rail. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 123 • 200-2288-00 – Replaceable Ski, ML Puck (2X). • 200-2324-00 – Spacer, Magnet Array, ML-PL (2X). • 200-2155-01 – Strip, Protective, Puck Bottom, Wide, UHMW (Optional). • Isopropyl Alcohol. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 124 Threaded Standoff Magnet Assembly Protective Strip Figure 50: Remove Precision Locator Pallet from Magnet Assembly Remove the puck with pallet from the MagneMover LITE transport system (see Replace Pucks on page 78). MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 125 NOTE: The Loctite must cure for 2 hours at 22° C [72° F] before using the puck. Replace the puck on the MM LITE transport system (see Replace Pucks on page 78). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 126 100-2457-01 – Pin, Dowel, Ø2 mm X 5 mm L, 18-8 SS, per DIN 7-M6 (2X). • 100-2202-05 – Nut, Jam, Hex, M6x1, 18-8 (A2) SS, per DIN 439B (2X). • Isopropyl Alcohol. • Torque wrench with the following bits: • 6 mm. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 127 NOTE: The Loctite must cure for 2 hours at 22° C [72° F] before using the puck. Replace the puck on the MM LITE transport system (see Replace Pucks on page 78). MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 128 Torque wrench with the following bits: • 000-0772-04 – Pinning Locator, Installation Tool, ML-PL • 2 mm Hex Wrench. Procedure Locator Arm (2X) Spherical Contact Pin (2X) Figure 52: Replace Pins on Precision Locator Arms MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 129 Thread the new spherical contact pin into the arm. Use a 2 mm Hex wrench to tighten the spherical contact pin to 2.3 N•m [20 in•lb]. Return the MM LITE transport system to normal operation. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 130 100-0117-01 – Screw, SHC, Full Thd, M4 X 6 mm L, A2 SS (6X – 12X). • Isopropyl Alcohol. • Torque wrench with the following bits: • 3 mm. Procedure Z-Datum (2X) M4 Screw (4X) Figure 53: Replace Z-Datum on Precision Locator Stand MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 131 Clean the z-datum mounting surfaces of the stand with Isopropyl alcohol to remove any debris. Install the new z-datum using M4 screws and Loctite 243, tighten to 5 in-lbs as shown Figure Return the MM LITE transport system to normal operation. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 132: Ordering Parts

    If new or replacement parts are needed, contact MagneMotion Sales: Main Office Sales MagneMotion, Inc. +1 978-757-9101 A Rockwell Automation Company ICT-InsideSales@ra.rockwell.com 139 Barnum Road Devens, MA 01434 Phone: +1 978-757-9100 Fax: +1 978-757-9200 MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 133 MagneMover LITE components. Required Tools and Equipment • Metric hex wrenches. • English hex wrenches. • Open-end wrench, adjustable. • Fork truck or appropriate lift as required. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 134: Packing Procedure

    CAUTION Lift Hazard The MagneMover LITE components can weigh as much as 7.3 kg [16.1 lb]. Use proper techniques for lifting and safety toe shoes when moving any MagneMover LITE components. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 135 When shipping to MagneMotion, make sure that the RMA number is clearly visible on the outside of the container. Shipping Systems or System Sections Bolt the feet to the bottom of the crate. MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 136 Add tip indicators, shock indicators, moisture indicators, and so on, to the outside of the shipping container as desired to verify proper handling during shipment. When shipping to MagneMotion, make sure that the SRO number is clearly visible on the outside of the crate. MagneMotion Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...
  • Page 137 Notes: MagneMover LITE Service Manual Rockwell Automation Publication MMI-UM037A-EN-P - April 2020...

  • Page 138: Back Cover

    Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf. Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Product certificates are located in the Rockwell Automation Literature Library at http://www.rockwellautomation.com/global/literature-library/overview.page...

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