Jeep 2001 Wrangler TJ Manuals

Manuals and User Guides for Jeep 2001 Wrangler TJ. We have 2 Jeep 2001 Wrangler TJ manuals available for free PDF download: Service Manual, Parts Catalog

Jeep 2001 Wrangler TJ Service Manual (509 pages)

Brand: Jeep | Category: Automobile | Size: 24.66 MB

Group Tab Locator
1
Body Code Plate
2
Table of Contents
2
VECI Label
2
Vehicle Data-Supplement
2
Body Code Plate—Line 2
3
Body Code Plate—Line 3
3
Body Code Plate—Line 1
4
Vehicle Identification Number
4
Vehicle Identification Number Decoding Chart
4
Description - Fuel Requirements
6
Gasoline/Oxygenate Blends
6
Lubrication & Maintenance
6
Reformulated Gasoline
6
Fuel System Cautions
7
Materials Added to Fuel
7
Specifications
7
Sulfur in Gasoline
7
Coolant Performance
8
Coolant Selection and Additives
8
Description - Engine Coolant
8
Fluid Types
8
Container Identification
9
Description - Engine Oil
9
Energy Conserving Oil
9
Maintenance Schedules
9
Cooling
16
Description - 4.0L Engine
16
Cooling System Related Diagnostics
17
Diagnosis and Testing - On-Board Diagnostics (OBD)
17
Diagnosis and Testing - Preliminary Checks
17
Operation - Hose Clamps
17
Cooling System Diagnosis Chart
18
Chemical Cleaning
23
Reverse Flushing Engine
23
Reverse Flushing Radiator
23
Standard Procedure - Cooling System - Reverse Flushing
23
Accessory Drive
25
Belt Tensioners - 2.5L
25
Belt Tensioners - 4.0L
25
Coolant Recovery Container
27
Engine
27
Engine Coolant Temp Sensor
27
Standard Procedure - Flushing Coolers and Tubes
29
Trans Cooler
29
Transmission
29
Table of Contents
30
Amplified Subwoofer
30
Audio
30
Diagnosis and Testing - Amplified Subwoofer
30
Amplified Subwoofer Description
31
Antenna Body & Cable
31
Audio
31
- Center Bezel Remove/Install
  32
- Radio
  32
- Radio Remove/Install
  32
- Radio Connections - Typical
  33
- Speaker
  33
- Instrument Panel Speaker Bezel Remove/Install
  34
- Instrument Panel Speaker Remove/Install
  34
- Sound Bar
  34
- Sound Bar Wire Harness Connector Remove/Install
  34
- Sound Bar Remove/Install
  35
- Instrument Cluster
  36
Instrument Cluster
37
- Description
  37
- Operation
  38
  - Gauges
    39
  - Vacuum-Fluorescent Display
    39
  - Chime Service
    40
  - Cluster Illumination
    40
  - Indicators
    40
  - Diagnosis and Testing - Instrument Cluster
    41
  - Interior Lighting Control
    41
  - Rear Window Defogger Control
    41
  - Actuator Test
    42
  - Preliminary Diagnosis
    42
  - Chime Service Diagnosis
    44
  - Instrument Cluster Failure Message
    44
  - Interior Lighting Control Diagnosis
    45
  - Rear Window Defogger Control Diagnosis
    45
  - Cluster Illumination Diagnosis
    46
  - Cluster Bulb
    47
- Disassembly
  47
- Removal
  47
  - Cluster Hood and Mask
    48
  - Cluster Housing Rear Cover
    48
  - Cluster Lens
    48
  - Trip Odometer Reset Knob Boot
    48
- Assembly
  49
- ABS Indicator
  50
- Description
  50
- Diagnosis and Testing - ABS Indicator
  50
- Installation
  50
- Operation
  50
- Airbag Indicator Description
  51
- Description
  51
- Operation
  51
  - Brake/Park Brake Indicator
    52
  - Description
    52
- Operation
  52
- Check Gauges Indicator
  54
- Description
  54
- Operation
  54
- Cruise Indicator
  55
- Description
  55
- Engine Temperature Gauge
  55
- Operation
  55
- Operation
  56
- Description
  57
- Diagnosis and Testing - Front/Rear Fog Lamp Indicator
  57
- Fog Lamp Indicator
  57
- Operation
  57
- Description
  58
- Fuel Gauge
  58
- Operation
  58
- Description
  59
- Diagnosis and Testing - High Beam Indicator
  59
- High Beam Indicator
  59
- Operation
  59
- Low Fuel Indicator Description
  60
- Operation
  60
- Malfunction Indicator Lamp Mil Description
  61
- Operation
  61
- Odometer Description
  62
- Operation
  62
- Engine
  63
- Oil Pressure Gauge Description
  63
- Operation
  63
  - Description - Full Time Indicator
    64
  - Description - Part Time Indicator
    64
- Diagnosis and Testing
  64
- Operation
  64
- Seatbelt Warning Indicator Description
  64
- Shift Indicator (Transfer Case) Description
  64
  - Operation - Full Time Indicator
    65
  - Operation - Part Time Indicator
    65
- Transmission
  65
- Speedometer Description
  67
- Operation
  68
- Tachometer Description
  68
  - Description
    69
  - Diagnosis and Testing - Turn Signal Indicator
    69
- Operation
  69
- Turn Signal Indicators
  69
- Operation
  70
- Turn Signal Indicator
  70
- Upshift Indicator Description
  70
- Operation
  71
- Voltage Gauge Description
  71
  - Restraints
    74
  - This Service Manual Supplement Includes ONLY the Information that Is New or Updated for
    74
- When You Are Using this Information You May
  74
- Operation
  75
- Restraints Description
  75
- Airbag Control Module
  79
- Airbag System
  79
- Description
  79
- Operation
  79
- Special Tools
  79
On-Board Diagnostics (Obd)
79
- Removal
  80
  - Airbag Control Module Connector Removal
    81
  - Airbag Control Module Remove/Install
    81
- Installation
  81
- Clockspring
  82
- Description
  82
- Standard Procedure
  82
- Operation
  83
- Standard Procedure - Clockspring Centering
  83
- Removal
  84
- Clockspring Remove/Install - Typical
  85
- Installation
  85
- Steering Column Shrouds Remove/Install
  85
- Description
  86
- Driver Airbag
  86
- Driver Airbag Remove/Install - Typical
  87
- Operation
  87
- Removal
  87
- Disassembly
  88
  - Driver Airbag Trim Cover
    88
  - Horn Switch Feed Wire Remove/Install
    88
- Assembly
  89
  - Driver Airbag Trim Cover Remove/Install
    89
  - Driver Airbag Trim Cover Locking Blocks Engaged
    90
- Installation
  90
- Front Seat Belt & Retractor
  91
  - Front Shoulder Belt and Retractor - Typical
    91
  - Front Shoulder Belt Turning Loop
    91
- Installation
  91
- Removal
  91
- Description
  92
- Front Seat Belt Buckle
  92
- Installation
  92
- Passenger Airbag
  92
- Removal
  92
- Seat Belt Switch
  92
- Operation
  93
- Removal
  93
- Seat Belt Buckle
  93
- Installation
  94
- Passenger Airbag Remove/Install
  94
- Description
  95
- Operation
  95
- Passenger Airbag on / off Switch
  95
- Installation
  96
- Passenger Airbag On/Off Switch Remove/Install
  96
- Removal
  96
- Rear Seat Belt & Retractor
  97
- Rear Seat Shoulder Belt & Retractor Remove/Install
  97
- Removal
  97
- Turning Loop
  97
- Installation
  98
- Rear Seat Belt Buckle
  98
- Rear Seat Belt Buckles Remove/Install
  98
- Removal
  98
- Description
  99
- Diagnosis and Testing - Seat Belt Switch
  99
- Installation
  99
- Operation
  99
- Front Turning Loop Height Adjuster
  100
- Installation
  100
- Removal
  100
- Seat Belt Turning Loop Adjuster
  100
  - Wiring
    102
  - 8W-01 Wiring Diagram Information
    104
  - Description - How to Use Wiring Diagrams
    104
  - Symbols
    104
  - Diagnosis and Testing - Wiring Harness
    108
  - Terminology
    108
  - Troubleshooting Tools
    108
  - Intermittent and Poor Connections
    109
  - Probing Tool
    109
  - Standard Procedure - Testing for Voltage Potential
    109
  - Troubleshooting Wiring Problems
    109
- Wiring Diagram Information
  109
- Wiring Diagram Information
  110
- Connector - Augat
  111
- Removal
  111
- Special Tools - Wiring/Terminal
  111
- Connector - Molex
  112
- Connector - Thomas and Betts
  112
- Installation
  112
- Removal
  112
- Diode Identification
  113
- Diode Removal
  113
- Installation
  113
  - Removing Wire Terminal
    113
  - Single Lock Tab
    113
  - Connector Locking Wedge Tab
    114
- Terminal Removal
  114
- Terminal Removal Using Special Tool
  114
- Standard Procedure - Wire Splicing
  115
  - 8W-02 Component Index
    116
  - 8W-11 Fuse Block
    136
  - 8W-15 Ground Distribution
    146
  - 8W-18 Bus Communication
    160
  - 8W-20 Charging System
    162
  - 8W-21 Starting System
    166
  - 8W-30 Fuel/Ignition System
    170
  - 8W-31 Transmission Control System
    190
  - 8W-35 Antilock Brakes
    192
  - 8W-40 Instrument Cluster
    196
  - 8W-41 Horn/Cigar Lighter/Power Outlet
    206
  - 8W-42 Air Conditioning-Heater
    210
  - 8W-43 Airbag System
    214
  - 8W-44 Interior Lighting
    218
  - 8W-47 Audio System
    226
  - 8W-48 Rear Window Defogger
    230
  - 8W-50 Front Lighting
    232
  - 8W-51 Rear Lighting
    242
  - 8W-52 Turn Signals
    252
  - 8W-53 Wipers
    258
  - 8W-70 Splice Information
    262
  - 8W-80 Connector Pinouts
    270
- Left Front Park/ Turn Signal Lamp
  300
- Left Front Position Lamp
  300
- Left Front Speaker
  300
- Left Front Turn Signal Lamp
  300
- Left Front Wheel Speed Sensor
  300
- Left Headlamp Leveling Motor
  301
- Left Rear Lamp Assembly
  301
- Left Rear Speaker (Sound Bar)
  301
- Left Rear Wheel Speed Sensor
  302
- Left Side Marker Lamp
  302
- Left Side Repeater Lamp
  302
- Low Note Horn
  302
- Right Fog Lamp
  309
- Right Front Park/ Turn Signal Lamp
  309
- Right Front Position Lamp
  309
- Right Front Speaker
  309
- Right Front Turn Signal Lamp
  310
- Right Front Wheel Speed Sensor
  310
- Right Headlamp Leveling Motor
  310
- Right Rear Lamp Assembly
  311
- Right Rear Speaker (Sound Bar)
  311
- Right Rear Wheel Speed Sensor
  311
  - 8W-90 Connector/Ground Locations
    316
  - Description
    316
- Right Side Marker Lamp
  321
- Right Side Repeater Lamp
  321
- Sound Bar Dome Lamp
  321
- Speed Control Servo
  321
- Subwoofer
  321
- Throttle Position Sensor
  321
- Transfer Case Switch
  321
- Underhood Lamp
  321
- Vehicle Speed Sensor
  321
- Windshield Wiper Switch
  321
  - 8W-95 Splice Locations
    344
  - Description
    344
  - Fuel Delivery
    360
  - Fuel System
    360
- Description
  361
  - Rollover Valve
    361
  - Rollover Valve Location
    361
Description
362
- Fuel Injection
  362
- Torque - Fuel Injection
  362
- Crankshaft Position Sensor
  363
- Crankshaft Position Sensor—One-Bolt Mounting
  363
- Crankshaft Position Sensor—Two-Nut Mounting
  363
- Crankshaft Position Sensor—Two-Bolt Mounting
  364
- Description
  364
- Fuel Injector
  364
- Operation - Fuel Injector
  364
- Operation - Pcm Output
  364
- Description
  365
- O2 Heater Relay
  365
- O2 Sensor
  365
- Oxygen Sensor Heater Relay
  365
- Description
  368
  - Manual-AX5
    368
  - Transmission/Transaxle
    368
- Disassembly
  369
- Manual-Ax5
  369
- Assembly
  380
  - Adapter/Extension Housing–Typical
    387
  - Front Bearing
    387
  - Front Bearing Retainer
    387
  - Speedometer Drive Gear
    387
  - Position Shift Arm
    388
  - Shift Arm Retainer Bolt
    388
  - Shifter Arm Shaft
    388
  - Shifter Arm Shaft Plug
    388
  - Detent Ball
    389
  - Detent Ball Plug
    389
  - Detent Spring
    389
  - Shifter Restrictor
    389
  - Backup Lamp Switch
    390
  - Shift Tower
    390
  - Description
    391
- Bearing Retainer
  393
- Disassembly
  393
  - Front Bearing Retainer Seal
    393
  - Input and Output Shafts
    393
- Input Shaft
  393
- Installation
  393
- Manual-Ax5
  393
- Removal
  393
- Assembly
  394
  - Input Shaft Components
    394
  - Select Input Shaft Bearing Snap-Ring
    394
  - Fifth Gear Snap-Ring
    395
  - Install Output Shaft Pilot Bearing Rollers
    395
- Output Shaft
  395
- Assembly
  397
  - Geartrain Components
    397
  - Synchronizer and Third Gear
    397
  - Synchronizer Identification
    398
  - Synchronizer Snap-Ring
    398
  - Third Gear
    398
  - First Gear Components
    399
  - First-Second Gear Thrust Clearance
    399
  - Select/Install Fifth Gear Snap Ring
    400
  - Description
    401
  - Manual-NV3550
    401
  - Slave Cylinder
    401
  - Clutch Housing
    402
  - Crankshaft
    402
  - Propeller Shaft and Axle Yokes
    402
  - Backup Light Switch
    403
  - Detent Puller
    403
  - Front Housing
    403
  - Shift Shaft Lock Bolt
    403
  - Detent Plunger
    404
  - Input Shaft Bearing Retainer
    404
  - Input Shaft Snap Ring
    404
  - Pull Detent Plug
    404
  - Housing and Bearing Retainer Bolts
    405
  - Input Shaft and Countershaft Bearing Race
    405
  - Geartrain and Shift Component
    406
  - Reverse Blocker
    406
  - Shift Socket Roll Pin
    406
  - Shift/Fork Shafts and Reverse Idler Segment
    406
  - Shift Fork
    407
  - Shift Shaft
    407
  - Shift Shaft Lever and Bushing
    407
  - Shift Shaft Lever and Bushing Roll Pin
    407
  - Fixture Assembly
    408
  - Geartrain/Housing Fixture
    408
  - Idler Shaft Support
    408
  - Reverse Idler Shaft/Support Bolt
    408
  - Rear Housing
    409
  - Rear Housing - 2WD
    409
  - Countershaft Rear Bearing
    410
  - Rear Adapter Housing - 4WD
    410
  - Rear Seal - 4WD
    410
  - Seal Dimples - 4Wd
    410
  - Geartrain from Fixture
    411
  - Rear Adapter Housing
    411
  - Rear Adapter Housing Components
    411
  - Third Gear Needle Bearing
    411
  - Second Gear and Needle Bearing
    412
  - Second Gear Synchro Ring and Cones
    412
  - Thrust Washer
    412
  - Two-Piece Thrust Washer
    412
  - Fifth Gear
    413
  - First Gear Needle Bearing
    413
  - Hub Sleeve and 1-2 Synchro
    413
  - Output Shaft Bearing Snap Ring
    413
  - Fifth Gear Needle Bearing
    414
  - Fifth-Reverse Synchro Hub and Sleeve
    414
  - Fifth-Reverse Synchro Hub Snap Ring
    414
  - Reverse Gear and Needle Bearing
    414
  - Reverse Idler
    415
  - Reverse Idler Components
    415
  - Synchronizer
    415
  - Synchronizer Components
    415
  - Fifth-Reverse Synchro Assembly
    416
  - Reverse Gear
    416
  - Reverse Gear Bearing
    416
  - Reverse Synchro
    416
  - Fifth Gear Bearing
    417
  - Fifth Gear Synchro Ring
    417
  - Fifth/Reverse Synchro Hub Snap Ring
    417
  - First Gear
    418
  - First Gear Bearing
    418
  - First Gear Synchro Ring
    418
  - Press 1-2 Synchro
    419
  - Second Gear Synchro Ring
    419
  - Starting 1-2 Synchro
    419
  - Synchro Hub Snap Ring
    419
  - Second Gear
    420
  - Second Gear Bearing
    420
  - Two-Piece Thrust Wash
    420
  - Retaining Ring
    421
  - Third Gear Bearing
    421
  - Thrust Retainer
    421
  - Synchro Hub on Output Shaft
    422
  - Third Speed Synchro Ring
    422
  - Output Shaft Bearing
    423
  - Synchro Sleeve Locations
    423
  - Idler Gear and Bearing
    424
  - Idler Gear Rear Thrust Washer
    424
  - Reverse Idler Assembly
    424
  - Shift Shaft and Bushings/Bearings
    424
  - Assembly Fixture
    425
  - Detent Plunger Bushing
    425
  - Geartrain Assembly
    425
  - Pilot Bearing and Input Shaft
    425
  - Fourth Gear Synchro
    426
  - Idler Pedestal Basic Height
    426
  - Output Shaft and Geartrain
    426
  - Countershaft on Fixture
    427
  - Positioning Output Shaft Bearing
    427
  - Reverse Idler Assembly Position
    427
  - 1-2 and Fifth-Reverse
    428
  - Rear Housing Dowels
    428
  - Shift Forks in Synchro
    428
  - Countershaft Rear Bearing Seated
    429
  - Seal Retaining Bolts
    429
  - Adapter Housing - 4Wd
    430
  - Pilot Stud and Retainer Bolts - 2Wd
    430
  - Rear Bearing Snap Ring - 4Wd
    430
  - Shift Shaft, Shaft Lever and Bushing and Shift Socket
    431
  - Lever and Bushing Assembly
    432
  - Roll Pin Identification
    432
  - Shaft in Lever Opening
    432
  - Shift Socket
    432
  - Front Housing and Input Shaft Bearing Retainer
    433
  - Roll Pin in Shift Socket
    433
  - Seating Shift Socket Roll Pin
    433
  - Shift Shaft Lever Roll
    433
  - Countershaft Front Bearing
    434
  - Input Shaft and Countershaft Front Bearing
    434
  - Seal Front/Rear Housings
    434
  - Housing Bolts
    435
  - Shaft Snap Ring - Typical
    435
  - Shift Shaft Bushing Lock Bolt
    435
  - Shift Shaft Detent Plunger
    435
  - Bearing Retainer Bolts
    436
  - Oil Seal in Front Bearing Retainer
    436
  - Seal Bearing Retainer and Housing
    436
  - Installation - Transmission
    437
  - Shift Tower and Lever
    437
  - Shift Tower Bolts
    437
  - Description
    438
  - Propeller Shaft
    438
  - NV3550 Manual Transmission
    439
  - Description
    441
  - Vehicle Speed Sensor
    441
  - VSS Location
    441
  - VSS Removal/Installation
    441
  - Bushing Removal - Typical
    442
  - Extension Housing
    442
- Installation
  442
  - Yoke Seal
    442
  - Yoke Seal Installer
    442
  - Rear Housing Seal
    443
  - Accumulator Piston and Spring
    444
  - Automatic - 30RH
    444
  - Park/Neutral Position Switch
    444
  - Repair Stand
    444
  - Checking Input Shaft End Play
    445
  - Front Band Adjusting Screw Lock Nut
    445
  - Oil Pump/Reaction Shaft Support
    445
  - Front Band Strut
    446
  - Front/Rear Clutch Assemblies
    446
  - Output Shaft Thrust Plate and Washer
    446
  - Separating Front Clutch from Rear Clutch
    446
  - Front Band
    447
  - Low-Reverse Drum Snap-Ring
    447
  - Planetary Geartrain
    447
  - Rear Band Adjuster Location
    447
  - Front Band Reaction Pin Access Plug
    448
  - Overrunning Clutch Cam Bolt Locations
    448
  - Rear Band and Link
    448
  - Rear Support
    448
  - Compressing Front Servo
    449
  - Front Band Lever
    449
  - Front Band Reaction Pin
    449
  - Rear Band Servo Lever Pin
    449
  - Automatic - 32RH
    450
  - Description
    450
- Automatic - 32Rh
  451
  - Neutral Powerflow
    451
  - Park Powerflow
    451
  - Reverse Powerflow
    452
  - First Gear Powerflow
    453
  - Second Gear Powerflow
    454
  - Direct Drive Powerflow
    455
  - Diagnosis and Testing - Preliminary
    456
- Operation
  456
  - Vehicle Is Disabled
    456
  - Vehicle Is Driveable
    456
  - Marking Rear Support to Aid Assembly
    461
  - Rear Band Pivot and Reaction Pins
    461
  - Compressing Front Servo Rod Guide
    462
  - Location of Non-Threaded Hole in Clutch Cam
    462
  - Overrunning Clutch
    462
  - Servo
    462
  - Location of Blank Area in Clutch Cam Seat of Case
    463
  - Overrunning Clutch Cam Alignment
    463
  - Rear Band
    463
  - Rear Band Components
    463
- Disassembly
  464
  - Rear Band Lever and Pivot Pin
    464
  - Rear Support and Low-Reverse Drum
    464
  - Aligning/Seating Rear Planetary in Low-Reverse Drum
    465
  - Governor and Park Gear
    465
  - Output Shaft and Planetary Geartrain
    465
  - Planetary Geartrain and Output Shaft
    465
  - Governor Body and Park Gear
    466
  - Governor Valve and Output Shaft Spotface Alignment
    466
  - Governor Valve and Shaft
    466
  - Securing Governor Valve Shaft with New E-Clip
    466
  - Assembling Front and Rear Clutch Units
    467
  - Front/Rear Clutch
    467
  - Output Shaft Thrust Plate
    467
  - Aligning Rear Clutch Disc Lugs
    468
  - Front Band and Oil Pump
    468
  - Installing Front/Rear Clutch
    468
  - Output Shaft Thrust Washer
    468
  - Front Band Linkage Installation
    469
  - Installing Front Band and Reaction Pin
    469
  - Installing Front Band Pivot Pin Access Plug
    469
  - Reaction Shaft Support Seal Rings
    469
  - Installing Oil Pump and Reaction Shaft Support
    470
  - Installing Pilot Studs and Gasket
    470
  - Installing Accumulator Piston and Spring
    471
  - Valve Body
    471
  - Valve Body Installation
    471
  - Extension Housing, Control Lever and Converter
    472
  - Fluid Filter Installation
    472
- Specifications
  472
  - Pressure Test
    473
  - Thrust Washer/Spacer/Snap-Ring Dimensions
    473
  - Accumulator
    474
  - Accumulator Components
    474
  - Adjustment - Front Band
    474
  - Bands
    474
  - Description
    474
- Inspection
  474
  - Adjustments - Rear Band
    475
  - Diagnosis and Testing - Fluid Contamination
    475
  - Fluid and Filter
    475
  - Standard Procedure - Fluid Level Check
    476
  - Standard Procedure - Transmission Fill
    476
  - Maintenance
    477
  - Standard Procedure - Fluid and Filter Replacement
    477
  - Transmission Filter - Typical
    477
  - Transmission Pan - Typical
    477
- Assembly
  478
- Disassembly
  478
  - Front Clutch
    478
  - Front Clutch Components - Typical
    479
  - Clutch Piston Spring Installation
    480
  - Compressing Front Clutch Piston Spring
    480
  - Front Clutch Piston Installation
    480
- Gear Shift Cable
  480
- Removal
  480
- Adjustment - Gearshift Cable
  481
- Disassembly
  481
- Gearshift Adjustment Procedure
  481
- Governor and Park Gear
  481
- Shift Cable Attachment at Transmission-Typical
  481
- Assembly
  482
  - Inner Weight Snap-Ring
    482
  - Intermediate and Inner Governor Weights
    482
- Assembly
  483
- Description
  483
- Disassembly
  483
- Operation
  483
- Park/Neutral Position Switch
  483
- Rear Servo
  483
- Description
  484
- Operation
  484
- Shift Mechanism
  484
- Throttle Valve Cable
  484
- Snap-Ring, Washer, and Outer Weight
  482
- Rear Retainer Seal
  486
- Rear Slinger Removal
  486
- Transfer Case-Nv231
  486
- Oil Pump Removal
  487
- Output Shaft Rear Bearing Retaining Ring
  487
- Pick-Up Tube O-Ring Location
  487
- Rear Retainer Removal
  487
- Front Output Shaft and Drive Chain
  488
- Yoke and Range Lever
  488
- Yoke Nut Removal
  488
- Yoke Removal
  488
- Loosening Rear Case
  489
- Mode Fork Spring Removal
  489
- Oil Pickup Tube Removal
  489
- Remove Front Output Shaft and Chain
  489
- Detent Plug, Spring and Plunger Removal
  490
- Mode Fork and Sleeve Removal
  490
- Range Fork and Hub Removal
  490
- Shift Forks and Mainshaft
  490
- Mainshaft
  491
- Mode Hub Removal
  491
- Mode Hub Retaining Ring Removal
  491
- Sector Bushing and O-Ring Removal
  491
- Front Bearing Retainer Bolts
  492
- Front Bearing Retainer Removal
  492
- Input Gear and Low Range Gear
  492
- Removing Input Gear Retaining Ring
  492
- Front Tabbed Thrust Washer Removal
  493
- Input and Low Range Gear
  493
- Input Gear Retainer Removal
  493
- Input Gear Snap-Ring Removal
  493
- Bearings and Seals
  494
- Front Output Seal Removal
  494
- Front Output Shaft Bearing Retaining Ring Removal
  494
- Rear Tabbed Thrust Washer Removal
  494
- Front Output Seal Installation
  495
- Front Output Shaft Bearing Installation
  495
- Installing Output Shaft Front Bearing Retaining Ring
  495
- Output Shaft Rear Bearing Removal
  495
- Input Shaft Bearing Removal
  496
- Output Shaft Rear Bearing Installation
  496
- Output Shaft Rear Bearing Installation Depth
  496
- Seating Input Shaft Bearing
  496
- Install Front Bearing Retainer Seal
  497
- Install Input Gear Pilot Bearing
  497
- Remove Input Gear Pilot Bearing
  497
- Input/Low Range Gear Components
  498
- Installing Rear Bearing in Retainer
  498
- Oil Pump Seal Installation
  498
- Install Front Bearing Retainer
  499
- Install Snap-Ring
  499
- Sector O-Ring and Bushing Installation
  499
- Install Range Fork and Hub Assembly
  500
- Mainshaft Assembly Installation
  500
- Range Lever Installation
  500
- Shift Sector Installation
  500
- Install Mode Fork Spring
  501
- Installing Drive Chain and Front Output Shaft
  501
- Mode Fork and Sleeve Installation
  501
- Shift Detent Components
  501
- Installing Case Magnet
  502
- Oil Pump and Pickup Tube Installation
  502
- Oil Pump and Rear Case
  502
- Pickup Tube O-Ring Position
  502
- Output Shaft Seal and Protector
  503
- Output Shaft Yoke Installation
  503
- Rear Retainer
  503
- Yoke Seal Washer Installation
  503
- Installer 8422
  504
- Position Damper on Output Shaft
  504
- Rear Seal Installation
  504
- Install Damper
  505
- Slinger Boot Installation - Typical
  505
- Speed Sensor
  505

Jeep 2001 Wrangler TJ Parts Catalog (334 pages)

Jeep 2001 Wrangler TJ Parts catalog Illustration and Text

Brand: Jeep | Category: Automobile | Size: 7.34 MB

Index to Information Pages
1
Catalog Groups
2
Logical Illustration Index
2
Page Numbering
5
Symbols
5
Logical Illustrations
5
Illustration Index
6
Alphabetic Index
6
Numerical Index
6
Parts Packages
6
Body Code Plate Interpretation
7
Abbreviations
7
Component Parts for Mopar Accessories
8
Player Kit - CD Changer - 6 Disc
10
Player Kit -- 12 Disc
11
Install Kit - CD Changer - Trunk
12
Antenna Kit
13
Speaker Kit - Radio Instrument Panel
14
Speaker Kit - Sub Woofer
15
Overhead Speakers - Soundbar
16
Bike Carrier - Hitch Mount 2 Bikes
17
Bike Carrier - Spare Tire Mount
18
Ski Carrier - Spare Tire Mount
19
Trailer Tow - Receiver Kit
20
Speed Control Kit
21
Top Kit - Soft Hardtop Replacement
22
Hardtop Exhauster
23
Mounting Kit - Cell Phone
24
Bumper Kit- Front Tubular
25
Bumper Kit - Rear Tubular
26
Extension Kit - Bumper Front
27
Side Step Kit
28
Side Step Kit - Tubular
29
Shield Kit - Air Front
30
Trim Kit - Door
31
Moulding Kit - Rocker Guard
32
Hardware Package - Door
33
Hardtop Wiring Kit
34
Light Kit - Fog
35
Light Kit - off Road
36
Bar Kit - Light Windshield
37
Installation Package - Lights off Road
38
Heater Kit - Engine Block
39
Storage Kit - Enclosure
40
Console Kit - Floor
41
Alarm - EVS Base System
42
Guard - Rock Rails
43
Winch Kit - Power
44
GROUP 2 - Front Suspension & Drive
45
Suspension, Front Spring with Control Arms and Track Bar
46
Bar, Front Sway
48
Shafts, Front Axle
49
Housing,Front Axle,4 Wheel Drive
50
Axle Assembly,Front,4 Wheel Drive
52
Differential, Front Axle
53
GROUP 3 - Rear Axle
55
Axle Assembly, Rear
56
Housing,Rear Axle,Dana 35/194MM [DRJ]
57
Housing,Rear Axle,Dana 44/226MM [DRK]
58
Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ]
59
Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK]
60
Shaft,Rear Axle,Dana 35/194MM [DRJ]
62
Shaft,Rear Axle,Dana 44/226MM [DRK]
63
GROUP 4 - Parking Brake
64
Parking Brake Lever and Cables
65
GROUP 5 - Service Brakes
66
Front Brakes
67
Rear Drum Brakes
70
Power Brake Booster
72
Master Cylinder
73
Hydraulic Control Unit,Anti-Lock
74
Brake Lines and Hoses,Front,Lhd and Rear,Lhd,Rhd,Without ABS
75
Brake Lines and Hoses,Front,Rhd,Without ABS
76
Brake Lines and Hoses Front,Lhd,With ABS
77
Brake Lines and Hoses Rear,Lhd,With ABS
78
Brake Pedal,Lhd
79
Brake Pedal,Rhd
80
GROUP 6 - Clutch
81
Housing and Pan, Clutch
83
Control, Clutch
84
Pedal, Clutch
85
GROUP 7 - Cooling
86
Radiator and Related Parts
87
Tank, Coolant Recovery
90
Drive Pulleys
91
Drive Belts, 2.5L Engine, LHD
92
Drive Belts, 2.5L Engine, RHD
93
Drive Belts, 4.0L Engine
94
Oil Cooler Lines
95
Grille and Related Parts
96
Electrical
97
Starter
99
Alternator 2.5L Engine
100
Alternator 4.0L Engine
101
Distributor 2.5L Engine
102
Modules
103
Power Distribution Center Relays and Fuses
104
Fuse Block Relays and Fuses
105
Sensors 2.5L Engine
106
Sensors 4.0L Engine
107
Sensors Drivetrain
108
Sensors Body
109
Single Board Engine Controllers (JTEC Module)
110
Switches Instrument Panel and Console
111
Switches Drivetrain
112
Switches Body
113
Horns
114
Battery Tray & Cables
115
Lamps Front
116
Lamps--Rear
118
Lamps--Cargo-Dome-Courtesy
119
Bulbs & Sockets
120
Wiring--Engine & Related Parts
121
Wiring--Headlamp / Dash Panel
122
Wiring--Body & Accessory
124
Wiring Repair Packages
125
Power Distribution Center Repair
126
Spark Plugs--Cables--Coil
127
Instrument Panel and Radios and Consoles
128
Engine Mounting
137
Engine Mounting, Front, 2.5 (EPE)
138
Engine Mounting, Rear, 2.5 (EPE)
139
Engine Mounting, Front, 4.0 (ERH)
140
Engine Mounting, Rear, 4.0 (ERH)
141
Table of Contents
142
GROUP 2.5L4 - Engine 2.5L Four Cylinder
142
Cylinder Head, 2.5 (EPE)
143
Cylinder Block, 2.5 (EPE)
144
Crankshaft, Piston and Torque Converter, 2.5 (EPE)
145
Camshaft and Valves, 2.5 (EPE)
147
Timing Cover, 2.5 (EPE)
148
Engine Oiling, 2.5 (EPE)
149
Manifold, Intake and Exhaust, 2.5 (EPE)
150
Crankcase Ventilation, 2.5 (EPE)
151
- Engine 4.0L Six Cylinder
  152
- Cylinder Head, 4.0 (ERH)
  153
- Cylinder Block, 4.0 (ERH)
  154
- Crankshaft, Piston and Torque Converter, 4.0 (ERH)
  155
- Camshaft and Valves, 4.0 (ERH)
  156
- Timing Cover, 4.0 (ERH)
  157
- Engine Oiling, 4.0 (ERH)
  158
- Manifold, Intake and Exhaust, 4.0 (ERH)
  159
- Crankcase Ventilation, 4.0 (ERH)
  160
- GROUP 11 - Exhaust
  161
- Exhaust System, 2.5 (EPE), 4.0 (ERH)
  162
- Heat Shields, 2.5 (EPE), 4.0 (ERH)
  163
- GROUP 13 - Frames and Bumpers
  164
- Frame
  165
- Bumper, Front
  168
- Bumper, Rear
  169
- Body Mounting Hardware
  170
- Fuel
  171
- Fuel Tank, 2.5 (EPE), 4.0 (ERH)
  173
- Fuel Filler Tube, 2.5 (EPE), 4.0 (ERH)
  174
- Fuel Lines, Front, 2.5 (EPE)
  175
- Fuel Lines, Rear, 2.5 (EPE)
  176
- Fuel Lines, Front, 4.0 (ERH)
  177
- Fuel Lines, Rear, 4.0 (ERH)
  178
- Fuel Injection System, 2.5 (EPE), 4.0 (ERH)
  179
- Fuel Module, 2.5 (EPE), 4.0 (ERH)
  180
- Throttle Body, 2.5 (EPE), 4.0 (ERH)
  181
- Throttle Controls, 2.5 (EPE), 4.0 (ERH)
  182
- Air Cleaner, 2.5 (EPE), 4.0 (ERH)
  183
- Speed Control, 2.5 (EPE), 4.0 (ERH)
  184
- Accelerator Pedal, 2.5 (EPE), 4.0 (ERH)
  185
- Propeller Shafts and U-Joints
  186
- Propshaft,Front and Rear
  187
- Rear Suspension
  189
- Suspension, Rear with Shocks,Springs and Track Bar
  190
- Stabilzer, Rear
  191
- Steering
  192
- Wheel, Steering
  193
- Column, Steering Upper and Lower
  194
- Gear, Power Steering
  195
- Linkage and Damper
  196
- Pump, Power Steering
  197
- Hoses and Reservoir,2.5L Engine
  198
- Hoses and Reservoir,4.0L Engine
  199
- Automatic Transmission 3 Speed
  200
- Transmisson 30RH (DGD)
  201
- Case and Related Parts 30RH (DGD)
  202
- Oil Pump 30RH (DGD)
  203
- Clutch, Front and Rear 30RH (DGD)
  204
- Output Shaft 30RH (DGD)
  205
- Bands 30RH (DGD)
  206
- Governor 30RH (DGD)
  207
- Valve Body 30RH (DGD)
  208
- Servos 30RH (DGD)
  209
- Parking Sprag 30RH (DGD)
  210
- Gearshift Controls 30RH (DGD)
  211
- GROUP 32RH - Automatic Transmission 3 Speed
  212
- Transmission 32RH (DGG)
  213
- Case and Related Parts 32RH (DGG)
  214
- Oil Pump 32RH (DGG)
  216
- Clutch, Front and Rear 32RH (DGG)
  217
- Bands 32RH (DGG)
  220
- Governor 32RH (DGG)
  221
- Valve Body 32RH (DGG)
  222
- Servos 32RH (DGG)
  223
- Parking Sprag 32RH (DGG)
  224
- Gearshift Controls 32RH (DGG)
  225
- GROUP 3550 - Manual Transmission 5 Speed
  226
- Transmission (DDD)
  227
- Case and Extension (DDD)
  228
- Gear Train (DDD)
  229
- Fork and Rails (DDD)
  230
- Gearshift Controls (DDD)
  231
- GROUP AISIN - Manual Transmission 5 Speed
  232
- Transmission (DDQ)
  233
- Case and Extension AX5 (DDQ)
  234
- Gear Train AX5 (DDQ)
  235
- Forks AX5 (DDQ)
  237
- Gearshift Controls (DDQ)
  239
- GROUP 231 - Transfer Case Model 231
  240
- Transfer Case Command Trac (DHN)
  241
- Case and Related Parts Command Trac (DHN)
  242
- Gear Train Command Trac (DHN)
  245
- Forks and Rails Command Trac (DHN)
  250
- Gearshift Controls Command Trac (DHN)
  252
- GROUP 21P - Speedometer Pinions
  254
- Speedometer Pinion and Housing
  255
- GROUP 22 - Wheels, Covers and Jacks
  256
- Wheels
  257
- Caps and Covers
  258
- Jack and Storage
  259
- Wheel, Spare Tailgate Mounted
  260
- GROUP 23D - Wiper/Lock Cylinder and Keys
  261
- Lock Cylinders & Keys
  262
- Wiper System Front
  263
- Rear Wiper System
  264
- GROUP 24 - Air Conditioning & Heater
  265
- Hevac Unit
  266
- Hoses, Heater 2.5L Engine
  268
- Hoses, Heater 2.5L Engine, RHD
  269
- Hoses, Heater 4.0L Engine
  270
- Plumbing, Hevac 2.5L Engine
  271
- Plumbing, Hevac 2.5L Engine, RHD
  272
- Plumbing, Hevac 4.0L Engine
  273
- Pluming, Hevac 4.0L Engine, RHD
  274
- Seals, A/C Condenser
  275
- Control, Heater and A/C
  276
- Compressor, Air Conditioning
  277
- Ducts, Heater and A/C
  278
- GROUP 25 - Emission Systems
  279
- Emission Labels, 2.5 (EPE), 4.0 (ERH)
  280
- Vacuum Canister, 2.5 (EPE), 4.0 (ERH)
  281
- Emission Control Vacuum Harness, 2.5 (EPE), 4.0 (ERH)
  282
- Leak Detection Pump, 2.5 (EPE), 4.0 (ERH)
  283
- GROUP DTJ - Doors and Related Parts
  284
- Door, Full Front Shell and Hinges
  285
- Door, Full Front Glass and Regulator
  286
- Door, Full Front Lock and Controls
  287
- Door, Half Front Shell and Hinges
  288
- Door, Half Front Lock and Controls
  289
- Mirror, Exterior
  290
- Door Weatherstrips and Runs
  291
- Exterior Ornamentation
  292
- Mouldings
  293
- Decals
  294
- GROUP ITJ - Interior Trim
  295
- Sunvisors
  296
- Carpets and Interior Trim Panels
  297
- Door Trim Panels Half Doors & Full Doors
  298
- Front Seats
  299
- Seat Belts
  310
- GROUP STJ - Body Sheet Metal Except Doors
  318
- Pan, Floor Front and Rear
  319
- Plugs
  320
- Fender and Flare, Front
  321
- Hood, Lock, Catches
  322
- Panels, Cowl and Dash
  323
- Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges
  324
- Panels, Body Side
  326
- Top Enclosure, Hard
  330
- Tailgate
  331
- Add-A-Trunk
  332
- Sport Bar Wrangler
  333

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