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Wrangler 1997
Jeep Wrangler 1997 Manuals
Manuals and User Guides for Jeep Wrangler 1997. We have
2
Jeep Wrangler 1997 manuals available for free PDF download: Manual, Service Manual
Jeep Wrangler 1997 Manual (1153 pages)
Brand:
Jeep
| Category:
Automobile
| Size: 88.67 MB
Table of Contents
Group Tab Locator
1
Contents
3
General Information
3
Vehicle Identification Number
3
Vehicle Identification Number Decoding Chart
3
Vehicle Safety Certification Label
4
Body Code Plate
4
Location and Decoding
4
Body Code Plate - Line 3
4
Vehicle Dimensions
5
Vehicle Exterior Dimensions
5
Vehicle Interior Dimensions
5
International Control and Display Symbols
6
International Vehicle Control and Display Symbols
6
Thread Identification
6
Grade/Class Identification
6
Fastener Identification
7
Bolt Markings and Torque - Metric
7
Fastener Strength
8
How to Determine Bolt Strength
8
Fastener Usage
9
Metric System
9
Torque References
9
Conversion Formulas and Equivalent Values
9
Metric Conversion
10
Torque Specifications
11
Specified Torque for Standard Bolts
11
Lubrication and Maintenance
13
Parts and Lubricant Recommendations
13
Internatinoal Symbols
13
Classification of Lubricants
14
API Quality Classification
14
Gear Lubricants
14
Fluid Capacities
14
Maintenance Schedules
15
Emission Control System Maintenance
15
Unsheduled Inspection
15
At each Stop for Fuel
15
37.500 Miles (60 000 Km) or at 30 Months
16
45.000 Miles (72 000 Km) or at 36 Months
16
52.500 Miles (84 000 Km) or at 42 Months
16
60.000 Miles (96 000 Km) or at 48 Months
16
Jump Starting Procedure
20
To Jump Start a Disabled Vehicle
20
Jumper Cable Clamp Connections
20
Disconnect Cable Clamps
21
Towing Recommendations
21
Safety Precautions
21
Ground Clearance
21
Towing-Front End Lifted (Sling-Type)
22
Emergency Tow Hooks
22
Hoisting Recommendations
22
Floor Jack
22
Hoist
23
Suspension
25
Alignment
25
Wheel Alignment
25
Suspension and Steering System Diagnosis
27
Pre-Alignment Inspection
27
Alignment Measurements and Adjustments
28
Camber
28
Caster
28
Toe Position
28
Alignment Specifications
29
Front Suspension
30
Shock Diagnosis
30
Shock Absorber
31
Coil Spring
31
Steering Knuckle
31
Lower Suspension Arm
31
Upper Suspension Arm
32
Axle Bushing
32
Upper & Lower Suspension Arms
32
Bushing Removal
32
Stabilizer Bar
33
Track Bar
33
Hub Bearing
34
Wheel Mounting Studs
34
Wheel Stud Removal
34
Specifications
35
Torque Chart
35
Special Tools
35
Rear Suspension
36
Brakes
41
Base Brake System
41
Table of Contents
41
Brake System
42
Service Warnings & Cautions
42
Brake Pedal
42
Stop Lamp Switch
42
Description and Operation
42
Master Cylinder
43
Power Brake Booster-Typical
43
Combination Valve
44
Front Disc Brakes
44
Rear Drum Brake
44
Brake Caliper Operation
44
Parking Brake Operation
45
Parking Brake Components
45
Brake Hoses and Lines
46
Preliminary Brake Check
46
Road Testing
46
Low Pedal
46
Base Brake System
46
Pedal Pulsation
47
Brake Drag
47
Brake Fade
47
Brake Pull
47
Red Brake Warning Lamp
48
Brake Chatter
48
Thump/Clunk Noise
48
Brake Lining Contamination
48
Master Cylinder/Power Booster
49
Power Booster Vacuum Test
49
Power Booster Check Valve Test
49
Metering Valve
49
Disc Brake Rotor
50
Rotor Minimum Thickness
50
Rotor Runout
50
Rotor Thickness Variation
50
Brake Drum
50
Brake Drum Runout
51
Parking Brake
51
Brake Line and Hoses
51
Brake Fluid Contamination
51
Brake Fluid Level
52
Brake Bleeding
52
Manual Bleeding
52
Disc Rotor Machining
52
Service Procedures
52
Brake Line
52
Master Cylinder
52
Brake Drum Machining
53
Brake Line
53
Typical Fluid Container and Bleed Hose Setup
53
Rotor Refinishing
53
Flaring Procedure
54
Inverted Flare Tools
54
Removal and Installation
54
Brake Pedal
54
Push Rod Attachment
55
Combination Valve/Master Cylinder
55
Combination Valve Bracket
55
Power Brake Booster
56
Push Rod & Clip
56
Booster Mounting Nuts
56
Disc Brake Caliper
57
Disc Brake Shoes
57
Bottoming Caliper Piston with C-Clamp
57
Caliper Mounting Bolts
57
Caliper Removal
58
Outboard Brake Shoe Removal
58
Inboard Brake Shoe Removal
58
Caliper Lubrication Points
58
Drum Brake Shoes
59
Caliper Installation
59
Mounting Bolt Dimensions
59
Rotor & Hub
59
Wheel Cylinder
60
Drum Brake Components - Typical
60
Shoe Contact Surfaces
60
Parking Brake Hand Lever
61
Rear Parking Brake Cable
61
Parking Brake Cable Attachment
61
Parking Brake Lever
61
Master Cylinder Reservoir
62
Cable Retainer
62
Loosening Reservoir
62
Disassembly and Assembly
62
Grommet Removal
63
Grommet Installation
63
Padding Caliper Interior
63
Caliper Piston Removal
63
Caliper Piston Dust Boot Removal
64
Piston Seal Removal
64
Bushings and Boots Installation
64
Piston Seal Installation
64
Caliper Cleaning
65
Caliper Inspection
65
Piston Dust Boot Installation
65
Wheel Cylinder
65
Cleaning and Inspection
65
Rear Drum Brake
66
Wheel Cylinder
66
Parking Brake Cable Tensioner
67
Adjustment with Brake Gauge
67
Tensioner Rod Measurement
67
Adjusting Gauge on Drum
67
Rear Drum Brake
67
Adjustment with Adjusting Tool
68
Brake Fluid
68
Brake Components
68
Brake Adjustment
68
Specifications
68
Antilock Brakes
70
Antilock Brake System
70
Normal Braking
71
Antilock Braking
71
Controller Antilock Brakes
71
Hydraulic Control Unit
71
Wheel Speed Sensors and Tone Wheel
72
Speed Sensor Air Gap
72
Pressure Decrease
72
Pressure Hold
72
Acceleration Switch
73
ABS System Relays
73
ABS Warning Lamp
73
Bleeding ABS Brake System
73
Hydraulic Controller Unit
74
Front Wheel Sensor
74
HCU Brake Lines
74
HCU Mount
74
Rear Wheel Speed Sensor
75
Front Wheel Speed Sensor
75
Setting Air Gap on Original Rear Sensor
75
New Rear Sensor
75
Acceleration Switch Position Indicator
77
Torque Chart
77
Clutch
79
Clutch Components
79
Hydraulic Linkage Components
79
Installation Method and Parts Usage
79
By-Pass Procedure
80
Clutch Operation
80
Clutch Contamination
80
General Information
80
Clutch Interlock Safety Switch
80
Description and Operation
80
Diagnosis and Testing Diagnostic Information
80
Clutch Components and Inspection
81
Clutch Misalignment
82
Flywheel Runout
82
Clutch Cover and Disc Runout
82
Clutch Housing Misalignment
82
Clutch Component Lubrication
87
Clutch Linkage Fluid
87
Clutch Fluid Level
87
Flywheel
87
Service Procedures
87
Clutch Cover and Disc
88
Removal and Installation
88
Release Bearing
89
Clutch Disc and Pressure Plate Inspection
89
Typical Method of Aligning Clutch Disc
89
Release Bearing Attachment
89
Pilot Bearing
90
Clutch Housing
90
Clutch Hydraulic Linkage
90
Pilot Bearing Installation
90
Clutch Pedal
91
Right Hand Drive Clutch Master Cylinder
91
Clutch Pedal Mounting
91
Clutch Pedal Mounting - Right Hand Drive
92
Specifications
92
Torque
92
Cooling System
93
Cooling System Components
94
System Coolant Routing
94
Water Pump
94
Coolant
94
General Information
94
Engine Accessory Drive Belts
94
Engine Block Heater
95
Transmission Oil Cooler
95
Coolant Flow
95
Water-To-Oil Cooler
95
Radiator
95
Coolant Reserve/Overflow System
96
Block Heater
96
Thermostat
96
Coolant Performance
96
Coolant Selection and Additives
97
Radiator Pressure Cap
97
Cooling System Hoses
97
Water Pump
97
Cooling System Hoses
98
Viscous Fan Drive
98
Hose Clamp Tool
98
Clamp Number/Letter Location
98
On-Board Diagnostics (OBD)
99
Water Pump Mounted Fan Drive
99
Powertrain Control Module (PCM)
99
Diagnosis and Testing
99
Accessing Diagnostic Trouble Codes
100
Erasing Trouble Codes
100
Loose Impeller
100
Water Pump Test
100
Accessory Drive Belt
100
Impeller Test
101
Serpentine Belt Wear Patterns
101
Serpentine Drive Belt Diagnosis
102
Preliminary Checks
104
Engine Cooling System Overheating
104
Trailer Towing
104
Recent Service or Accident Repair
104
Cooling System Diagnosis
105
Radiator Coolant Flow Check
111
Testing Cooling System for Leaks
111
Ultraviolet Light Method
111
Pressure Tester Method
111
Internal Leakage Inspection
112
Combustion Leakage Test (Without Pressure Tester)
112
Leaks
112
Testing
112
Cooling System Diagnosis
112
Radiator Cap-To-Filler Neck Seal - Pressure Relief Check
113
Pressure Testing Radiator Caps
114
Low Coolant Level Aeration
114
Routing Coolant Level Check
114
Coolant Service
114
Deaeration
114
Service Procedures
114
Adding Additional Coolant
115
Service Coolant Level
115
Draining Cooling System
115
Refilling Cooling System
115
Reverse Flushing
115
Reverse Flushing Engine
116
Automatic Transmission Oil Cooler
116
Auxiliary Transmission Oil Cooler
116
Coolant Reserve/Overflow Bottle
116
Removal and Installation Automatic Transmission Oil Cooler
116
Reverse Rotating Water Pump
117
Fan Mounting Nuts
117
Power Steering Pump Attachment
118
Water Pump Remove/Install
119
Radiator
120
Thermostat Removal/Installation
120
Thermostat Recess
120
Engine Block Heater
121
Fan
122
Block Heater and Cord
122
Serpentine Drive Belt
123
Belt Schematics
123
Fan Blade
124
Power Steering Pump Bracket and Idler Pulley
124
Cleaning and Inspection
124
Cooling System Hoses
124
Cooling System
124
Radiator Pressure Cap
124
Radiator
124
Cooling System Capacities
125
Specifications
125
Belt Tension
126
Differential and Driveline
127
Propeller Shafts
127
Universal Joints
128
Lubrication
128
Precautions
128
Single Cardan Universal Joint
128
General Information
128
Propeller Shafts
128
Vibration
129
Unbalance
129
Reference Marks on Yokes
129
Double Cardan (CV) Universal Joint
129
Diagnosis and Testing
129
Driveline Vibration
130
Runout
130
Clamp Screw at Position 1
130
Universal Joint Angle
131
Runout Specifications
131
Maximum Angles and Engine Speed
131
Service Procedures
131
Inspection
131
Front Propeller Shaft
131
Propeller Shafts
131
Front Propeller Shaft
132
Front Angle Measurement
132
Rear Angle Measurement
132
Universal Joint Angle Example
133
Single Cardan
134
Rear Propeller Shaft
134
Disassembly and Assembly
134
Remove Snap Ring
135
Press out Bearing
135
Press out Remaining Bearing
135
Install Cross in Yoke
135
Double Cardan (CV)
136
Install Bearing on Trunnion
136
Install Bearing Assembly
137
Press in Bearing Assembly
137
Single and Double Cardan Joint
138
Cleaning and Inspection
138
Adjustment with Cams
139
Seal Snap Rings in Groove
139
Check Assembly
139
Angle Adjustment with Cams
139
Specifications
140
Propeller Shafts and U-Joints
140
Propeller Shaft
140
FBI Front Axle
141
181 FBI Front Axle
141
Lubrication Specifications
141
Axles
142
Identification
142
Standard Differential Operation
142
Diagnostic Information
142
Gear and Bearing Noise
143
Low Speed Knock
143
Driveline Snap
143
Front Drive Axle
144
Lubricant Change
146
Drive Axle Assembly Replacement
146
Typical Housing Cover with Sealant
146
Hub Bearing and Axle Shaft
147
Steering Knuckle and Ball Studs
147
Hub, Knuckle and Axle Shaft
147
Knuckle Removal
148
Upper Ball Stud Replacement
148
Lower Ball Stud Replacement
148
Knuckle Installation
148
Axle Bushing Replacement
149
Pinion Seal
149
Lower Ball Stud Remove/Install
149
Pinion Yoke, Remove
150
Seal Removal
150
Pinion Seal Installation
150
Check Pinion Rotation Torque
150
Differential
151
Tightening Pinion Shaft Nut
151
Bearing Cap Identification
151
Install Axle Housing Spreader
151
Differential Installation
152
Install Dial Indicator
152
Spead Axle Housing
152
Differential Case and Side Bearings
152
Differential Side Bearings
153
Differential Side Bearing Installation
153
Inner Axle Shaft Oil Seal Replacement
153
Pinion Gear
153
Install Differential Side Bearings
154
Axle Seal Installation
154
Pinion Yoke Holder
154
Pinion Yoke Removal
154
Front Bearing Cup Removal
155
Rear Bearing Cup Removal
155
Collapsible Spacer
155
Inner Bearing Removal
155
Pinion Gear Installation
156
Pinion Inner Bearing Cup Installation
156
Pinion Outer Bearing Cup Installation
156
Final Assembly
157
Pinion Yoke Installation
157
Tightening Pinion Nut
157
Axle Shaft - Cardan U-Joint
158
Check Pinion Gear Rotation Torque
158
Axle Shaft Outer U-Joint
158
Standard Differential
159
Yoke Bearing Cap Removal
159
Mate Shaft Roll Pin Removal
159
Pinion Mate Gear Removal
159
Differential Assemble
160
Cardan U-Joint
160
Pinion Gear Depth
160
Pinion Gear Depth Variance
161
Shim Locations
161
Pinion Depth Measurement and Adjustment
162
Pinion Gear Depth Gauge Tools
162
Gauge Tools in Housing
162
Differential Bearing Preload and Gear Backlash
163
Differential Preload and Gear Backlash Shim Selection
163
Pinion Gear Depth Measurement
163
Axle Adjustment Shim Locations
163
Tighten Bolts Holding Bearing Caps
164
Seat Pinion Side Differential Dummy Side Bearing
164
Seat Ring Gear Side Differential Dummy Side Bearing
164
Differential Side Play Measurement
164
Hold Differential Case and Read Dial Indicator
165
Hold Differential Case and Zero Dial Indicator
165
Gear Contact Pattern Analysis
166
Ring Gear Backlash Measurement
166
Backlash Shim Adjustment
166
Gear Tooth Contact Patterns
167
194 RBI Rear Axle
172
Axle Adjustment Shims and Spacer
172
Lubricant Specifications
173
Trac-Lok Operation
173
Trac-Lok Noise Diagnosis
179
Differential Test
179
Trac-Lok Test
179
Rear Axle
180
Pinion Nut
180
Differential Bearing Removal
186
Ring Gear Removal
186
216 RBI Rear Axle
207
Battery
243
Low-Maintenance Battery
243
General Information
243
Battery Description and Operation
244
Battery Size and Ratings
244
Cold Cranking Amperage
244
Reserve Capacity
245
Ampere-Hours
245
Battery Mounting
245
Diagnosis and Testing
245
Built-In Test Indicator
245
Abnormal Battery Discharging
247
Built-In Indicator
247
Hydrometer Test
247
Built-In Test Indicator Sight Glass
248
Open-Circuit Voltage Test
249
Load Test
249
Testing Open-Circuit Voltage
249
Volt-Ammeter-Load Tester
250
Volt-Ammeter-Load Tester Connections
250
Remove Surface Charge from Battery
250
Ignition-Off Draw Test
251
Battery Charging
251
Service Procedures
251
Charging a Completely Discharged Battery
252
Voltmeter Accurate to 1/10 Volt Connected
252
Charging Time Required
253
Remove Battery Terminal Clamp
253
Clean Battery Cable Terminal Clamp
253
Battery Hold-Down
254
Removing Cell Caps
254
Clean Battery
254
Clean Battery Terminal Post
255
Battery Cables
255
Starting Systems
257
Starter Relay
258
Description and Operation
258
Starting System
258
Starting System Inspection
259
Diagnosis and Testing
259
Starting System Diagnosis
260
Cold Cranking Test
261
Feed Circuit Tests
261
Volts-Amps Tester Connections
261
Test Battery Negative Connection Resistance
262
Test Battery Positive Connection Resistance
262
Test Battery Positive Cable Resistance
262
Test Starter Ground
262
Control Circuit Tests
263
Solenoid Test
263
Relay Test
263
Relay Circuit Test
263
Park/Neutral Position Switch Test
264
Clutch Pedal Position Switch Test
264
Ignition Switch Test
264
Starter Noise - 2.5L Engine
264
Starting System
264
Starter Shim
265
Starter Noise Diagnosis
265
Starter Removal/Install
265
Removal and Installation
265
Power Distribution Center
266
Specifications
266
Starting System
266
Charging System Operation
267
Generator
268
Battery Temperature Sensor
268
Voltage Regulator
268
Charging System Diagnosis and Testing
268
Charging System Resistance Tests
269
Generator Terminals
269
Current Output Test
270
On-Board Diagnostic Test for Charging System
271
Diagnostic Trouble Codes
271
Obtaining Diagnostic Trouble Codes
272
Using DRB Scan Tool
272
Using the Vehicle Odometer
272
Charging System Diagnostic Trouble Code Descriptions
272
Removal and Installation
273
Generator Ratings
274
Battery Temperature Sensor
274
Specifications
274
Torque Chart
274
Ignition System
275
Powertrain Control Module
276
Distributor
276
Spark Plugs
276
Powertrain Control Module Location
276
Description and Operation
276
Spark Plug Cables
277
Ignition Coil
277
Automatic Shutdown (ASD) Relay
277
Crankshaft Position Sensor
277
Camshaft Position Sensor
278
Sensor Operation
278
Throttle Position Sensor
279
Intake Manifold Air Temperature Sensor
279
Ignition Switch and Key Lock Cylinder
279
Automatic Shutdown (ASD) Relay Test
279
Engine Coolant Temperature Sensor
279
Ignition System
279
Spark Plugs
279
Diagnosis and Testing
279
Check Coil Test
280
Checking for Spark
280
Failure to Start Test
281
Distributor Cap
281
PCM and Three 32-Way Connectors
281
Special Jumper Ground-To-Coil Negative Terminal
281
Distributor Rotor
282
Map Sensor
282
Crankshaft Position Sensor Test
282
Crankshaft Position Sensor Connector
283
View Looking into Sensor Pigtail Electrical Connector
283
Engine Coolant Temperature Sensor
284
Intake Manifold Air Temperature Sensor
284
Spark Plug Conditions
285
Cold Fouling/Carbon Fouling
285
Wet Fouling or Gas Fouling
285
Oil or Ash Encrusted
285
Electrode Gap Bridging
286
Scavenger Deposits
286
Chipped Electrode Insulator
286
Spark Plug Overheating
287
Removal and Installation
287
Plug Cleaning
288
Plug Gap Adjustment
288
Spark Plug Gap
288
Plug Installation
288
Automatic Shutdown (Asd) Relay
289
Camshaft Position Sensor
290
Sensor
290
Powertrain Control Module (Pcm)
294
Specifications
296
Engine Firing Order-2 .5L 4-Cylinder
296
Engine
296
Engine Firing Order-4 .Ol 6-Cylinder
296
Ignition Timing
296
Instrument Panel Systems
299
General Information Introduction
299
Instrument Panel
300
Instrument Clusters
300
Gauges
301
Indicator Lamps
301
Fuseblock Module
301
Coolant Temperature Gauge
301
General Information
301
Instrument Panel
301
Description and Operation
301
Fuel Gauge
302
Odometer/Trip Odometer
302
Oil Pressure Gauge
302
Speedometer
302
Tachometer
303
Voltmeter
303
Airbag Indicator Lamp
303
Anti-Lock Brake System Lamp
303
Brake Warning Lamp
304
Check Gauges Lamp
304
Cigar Lighter/Power Outlet
304
Cluster Illumination Lamps
304
Four-Wheel Drive Indicator Lamps
304
Full Time
305
Headlamp High Beam Indicator Lamp
305
Low Fuel Warning Lamp
305
Malfunction Indicator Lamp
305
Master Lighting Indicator Lamp
305
Seat Belt Reminder Lamp
305
Turn Signal Indicator Lamps
306
Upshift Indicator Lamp
306
Diagnosis and Testing
306
Actuator Test
307
Fuel Gauge
307
Instrument Cluster Actuator Test
308
Odometer - Trip Odometer
309
Speedometer
309
Voltmeter
309
Airbag Indicator Lamp
310
Anti-Lock Brake System Lamp
310
Brake Warning Lamp
311
Check Gauges Lamp
311
Accessory Relay Test
312
Accessory Relay Circuit Test
312
Cigar Lighter/Power Outlet
312
Cluster Illumination Lamps
312
Removal and Installation
316
Accessory Switch Bezel
319
Cluster Bulb Locations
319
Center Bezel Remove/Install
319
Cluster Lens
319
Accessory Relay
320
Glove Box Components
320
Glove Box Latch Striker
321
Glove Box Door/Bin
321
Glove Box Latch and Handle
321
Glove Box Lock Cylinder
321
Grab Handle Bezel
322
Instrument Panel Assembly
322
Glove Box
322
Steering Column Shrouds Remove/Install
323
Steering Column Mounting
323
Instrument Panel Base
324
Passenger Airbag Module Lower Bracket Nuts
324
Audio Systems
325
Radios
325
Ignition-Off Draw Fuse
325
Speakers
325
General Information Introduction
325
Antenna
326
Radio Noise Suppression
326
Audio System
326
Description and Operation
326
Diagnosis and Testing
326
Audio System Diagnosis
327
Radio
328
Speakers
328
Radio Frequency Interference
330
Anti-Theft Security Code
330
Service Procedures
330
Removal and Installation
330
Antenna
330
Sound Bar
332
Horn Systems
335
Horn Relay
335
Horn Switch
335
Horns
335
Turn Signal and Hazard Warning Systems
339
Combination Flasher
339
Multi-Function Switch
340
Turn Signal Lamps
340
Wiper and Washer Systems
345
Windshield Wiper System
345
Windshield Washer System
345
Rear Wiper and Washer System
346
Wiper Arms and Blades
346
Wiper Linkage and Pivots
346
Wiper Motors
346
Wiper and Washer Switches
347
Washer Reservoir
347
Washer Pumps
347
Washer Nozzles and Plumbing
347
Wiper Systems
348
Windshield Washer Nozzles
348
Rear Washer Hose Cap
348
Washer Systems
349
Wiper Blades and Elements
351
Windshield Wiperlwasher Switch Continuity
351
Rear Wiperlwasher Switch Continuity
351
Wiper Arms
352
Wiper Arm Remove/Install
352
Front Wiper Arm Installation
352
Wiper Motor
353
Cowl Plenum Cover/Grille Panel Remove/Install
353
Wiper Linkage Assembly Remove/Install
353
Lamps
357
Lamp Diagnosis
357
Headlamp Diagnosis
358
Fog Lamp Diagnosis
359
Daytime Running Lamp Diagnosis
360
Headlamp Alignment
361
Headlamp Alignment Preparation
361
Alignment Screen Preparation
362
Headlamp Adjustment
362
Headlamp Adjustment Screws
362
Fog Lamp Adjustment
363
Special Tools-Headlamp Alignment
363
Lamp Bulb Service
364
Headlamp Bulb
364
Fog Lamp Bulb
364
Front Park/Turn Signal Lamp Bulb
364
Back-Up Lamp Bulb
365
Center High Mounted Stop Lamp (Chmsl) Bulb
365
Underhood Lamp Bulb
365
Dome Lamp
365
Lamp Service
366
Fog Lamp
366
Front Park[Turn Signal Lamp
367
Side Marker Lamp
367
Tail/Stop/Turn Signal/Back-Up Lamp
367
Center High Mounted Stop Lamp (Chmsl)
367
Underhood Lamp
368
Sound Bar Dome Lamp (Removal
368
Sound Bar Dome Lamp Installation
369
Cargo Area Dome Lamp Removal
369
Cargo Area Dome Lamp Installation
369
Lamp Systems
370
Daytime Running Lights (Canada Only)
370
Daytime Running Lamp (Drl) Module
370
Bulb Application
371
Interior Lamps
371
Exterior Lamps
371
Passive Restraint Systems
373
Airbag Module
374
Passenger Side
374
Storage
374
Impact Sensor
374
Clockspring
375
Airbag System
375
Clean-Up Procedure
376
Wear Safety Glasses and Rubber Gloves
376
Vacuum Heater and AIC Outlets
376
Driver Airbag Trim Cover and Horn Switch
378
Passenger Airbag Door
379
Airbag Control Module
380
Clockspring Centering
381
Electrically Heated Systems
383
Rear Glass Heating Grid
383
Defogger Switch
384
Defogger Relay
384
Defogger System
384
Chime/Buzzer Warning Systems
389
Driver Seat Belt Switch
390
Key-In Ignition Switch
390
Headlamp Switch
390
Driver Door Jamb Switch
390
Chime Warning System Switches
392
Wiring Diagrams
393
8W-01 General Information
395
How to Use this Group
395
Connector/Ground Locations
395
Splice Locations
395
Wire Code Identification
396
Circuit Identification
396
Wire Color Code Chart
396
Connectors
397
Take Outs
397
Symbols
397
Legend of Symbols Used on Wiring Diagrams
398
Electrostatic Discharge (Esd) Sensitive Devices
399
Troubleshooting Tools
399
Intermittent and Poor Connections
399
Checking for Terminal Spreading
400
Troubleshooting Tests
400
Testing for Voltage
400
Testing for Continuity
400
Troubleshooting Wiring Problems
401
Wiring Repair
401
Terminal/Connector Repair-Molex Connectors
401
Terminal/Connector Repair-Thomas and Betts Connectors
402
Connector Replacement
402
Connector and Terminal Replacement
403
Connector Locking Wedge
403
Terminal Removal
403
Terminal Removal Using Special Tool
403
Terminal Replacement
404
Diode Replacement
404
Wiring/Terminal
405
Diode Identification
405
8W=02 Component Index
407
8W-10 Fuse/Fuse Block
409
8W-10 Fuse/Fuse Block
411
8W-11 Power Distribution
419
8W-15 Ground Distribution
435
8W-20 Charging System
443
Wiring Diagram Index
443
8W-21 Starting System
447
8W-30 Fuel/Ignition Systems
451
8W-31 Transmission Control System
471
Torque Converter Clutch (Tcc) Solenoid
471
Four-Wheel Drive (4Wd) Switch
471
Shift Interlock
471
8W-35 All-Wheel Anti-Lock Brakes
475
Wheel Speed Sensors
475
G-Switch
475
Abs Main Relay
475
Abs Warnin Lamp
476
Stop Lamp Switch Input
476
Data Link Connector
476
Sw-40 Instrument Cluster
483
WARNING LAMPS-EXCEPT ABS and BRAKE
483
8W-40 Instrument Cluster
486
8W-41 Horn/Cigar Lighter
495
8W-42 Air Condition Ing/Fieater
499
Blower Motor
499
A/C Operation
499
8W-43 Airbag System
505
8W-44 Interior Lighting
509
8W-47 Audio System
515
8W-48 Rear Window Defogger
521
8W-50 Front Lighting
525
8W-51 Rear Lighting
533
8W-52 Turn Signals
539
8W-53 Wipers
545
8W-70 Splice Information
553
8W-80 Connector Pin-Outs
581
8W-90 Connector Locations
619
8W-95 Splice Locations
639
Emission Control Systems
649
Malfunction Indicator Lamp (Mil)
649
State Display Test Mode
650
Circuit Actuation Test Mode
650
Using Orb Scan Tool
650
Using the Malfunction Indicator Lamp (Mil)
651
Monitored Systems
655
Dtc 21-Oxygen Sensor (02S) Monitor
655
Dtc 21-Oxygen Sensor Heater Monitor
655
Dtc 43-Misfire Monitor
656
Dtc 51/52-Fuel System Monitor
656
Dtc 64-Catalyst Monitor
656
Trip Definition
656
Component Monitors
657
Non-Monitored Circuits
657
Pcm System Ground
658
Pcm Connector Engagement
658
High and Low Limits
658
Evaporative Emission Controls
659
Evaporation (Evap) Control System
659
Rollover Valve
659
Evap Canister
659
Fuel Tank Filler Tube Cap
660
Crankcase Ventilation System
660
Vehicle Emission Control Information (Veci) Label
661
Vacuum Schematics
661
Evap Canister Purge Solenoid
662
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Jeep Wrangler 1997 Service Manual (42 pages)
Brand:
Jeep
| Category:
Automobile
| Size: 2.32 MB
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