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VLT AutomationDrive
Programming manual
Table Of Contents - Danfoss VLT AutomationDrive Programming Manual
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Design manual
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Operating instructions manual
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Manual
(59 pages)
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Contents
Table of Contents
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Table of Contents
Table Of Contents
2
Abbreviations
4
Introduction
4
Approvals
4
Symbols
4
Definitions
5
Safety Regulations
7
Warning Against Unintended Start
8
High Voltage
8
Protection Mode
8
Electrical Wiring - Control Cables
9
Start/Stop
10
Pulse Start/Stop
11
Speed Up/Down
11
Potentiometer Reference
11
The Graphical And Numerical Local Control Panels
14
How To Program On The Graphical Lcp
14
The Lcd Display
14
Display Contrast Adjustment
15
Transfer Of Parameter Settings Between Adjustable Frequency Drives
16
Navigation Keys
16
Display Mode - Selection Of Readouts
17
Parameter Set-Up
18
Quick Menu Key Functions
18
Initial Commissioning
20
Main Menu Mode
21
Parameter Selection
21
Changing A Text Value
21
Changing A Group Of Numeric Data Values
21
Infinitely Variable Change Of Numeric Data Value
22
Readout And Programming Of Indexed Parameters
22
How To Program On The Numerical Local Control Panel
22
Local Control Keys
24
Initialization To Default Settings
24
Parameter Descriptions
26
Parameters: 0-** Operation And Display
27
Basic Settings
27
Language
27
Motor Speed Unit
27
Set-Up Operations
28
Operating State At Power-Up (Hand)
28
Active Set-Up
28
Edit Set-Up
28
Lcp Display
30
Readout: Linked Set-Ups
30
Readout: Edit Set-Ups / Channel
30
Display Line 1.1 Small
30
Lcp Custom Readout
33
My Personal Menu
33
Unit For User-Defined Readout
34
Min Value Of User-Defined Readout
34
Custom Readout Max Value
34
Lcp Keypad
35
Copy/Save
35
[Hand On] Key On Lcp
35
[Reset] Key On Lcp
35
Password
36
Access To Main Menu W/O Password
36
Quick Menu Password
36
Access To Quick Menu W/O Password
36
Bus Password Access
37
Parameters: 1-** Load And Motor
38
Configuration Mode
38
Motor Control Principle
38
Flux Motor Feedback Source
38
Torque Characteristics
39
Local Mode Configuration
39
Clockwise Direction
39
Overload Mode
39
Motor Selection
40
Motor Data
40
Motor Voltage
40
Motor Frequency
40
Addl. Motor Data
41
Motor Cont. Rated Torque
41
Automatic Motor Adaptation (Ama)
41
Rotor Resistance (Rr)
42
Stator Leakage Reactance (X1)
42
Main Reactance (Xh)
42
Load Indep. Setting
43
Motor Poles
43
Back Emf At 1000 Rpm
43
Motor Angle Offset
43
Model Shift Frequency
44
Voltage Reduction In Fieldweakening
44
U/F Characteristic
44
Flystart Test Pulses Current
44
Load Depend. Setting
45
Low Speed Load Compensation
45
Slip Compensation
45
Resonance Dampening Time Constant
45
Start Adjustments
46
Load Type
46
Minimum Inertia
46
Start Function
46
Stop Adjustments
47
Function At Stop
47
Flying Start
47
Start Current
47
Precise Stop Function
48
Motor Temperature
49
Precise Stop Counter Value
49
Precise Stop Speed Compensation Delay
49
Motor Thermal Protection
49
Ptc Thermistor Connection
50
Kty Sensor Connection
50
Atex Etr
51
Klixon
52
Atex Etr Interpol. Points Freq
53
Atex Etr Interpol Points Current
53
Dc Brakes
54
Brake Energy Funct.
54
Dc Hold Current
54
Dc Brake Current
54
Parameters: 2-** Brakes
54
Brake Power Monitoring
55
Brake Check
55
Mechanical Brake
56
Over-Voltage Control
56
Release Brake Current
57
Activate Brake Speed [Rpm]
57
Activate Brake Delay
57
Brake Release Time
57
Torque Ref
58
Torque Ramp Time
58
Gain Boost Factor
58
Reference Limits
59
Reference Range
59
Reference/Feedback Unit
59
Minimum Reference
59
Parameters: 3-** Reference / Ramps
59
References
60
Minimum Reference/Maximum Reference
60
Preset Reference
60
Reference Site
60
Preset Relative Reference
61
Reference Resource
61
Relative Scaling Reference Resource
61
Ramps
62
Jog Speed [Rpm]
62
Ramp 1 Ramp Up/Down Time
63
Ramp 1 S-Ramp Ratio At Accel. Start
63
Ramp 1 S-Ramp Ratio At Accel. End
63
Ramp 1 S-Ramp Ratio At Decel. Start
63
Ramp 3 Type
64
Ramp 2 S-Ramp Ratio At Accel. Start
64
Ramp 2 Ramp Down Time
64
Ramp 2 S-Ramp Ratio At Decel. End
64
Ramp 3 Ramp Up/Down Time
65
Ramp 3 S-Ramp Ratio At Accel. End
65
Ramp 3 S-Ramp Ratio At Accel. Start
65
Ramp 4 Type
65
Jog Ramp Time
66
Digital Pot. Meter
67
Quick Stop Ramp Time
67
Quick Stop Ramp Type
67
Quick Stop S-Ramp Ratio At Decel. End
67
Ramp Time
68
Power Restore
68
Maximum Limit
68
Ramp Delay
68
Motor Limits
69
Motor Speed Direction
69
Torque Limit Motor Mode
69
Max Output Frequency
69
Parameters: 4-** Limits/Warnings
69
Motor Feedback Monitoring
70
Torque Limit Factor Source
70
Speed Limit Factor Source Option
70
Motor Feedback Loss Function
70
Adjustable Warnings
71
Tracking Error Function
71
Tracking Error Timeout
71
Tracking Error Ramping
71
Warning Current Low/High
72
Warning Speed Low/High
72
Warning Reference Low/High
72
Warning Feedback Low
72
Speed Bypass
73
Warning Feedback High
73
Missing Motor Phase Function
73
Digital I/O Mode
74
Digital Inputs
74
Parameters: 5-** Digital In/Out
74
Terminal 37 Safe Stop
78
Digital Outputs
79
Term X30/6 Digi Out (Mcb 101)
83
Relays
84
Function Relay
84
Pulse Input
88
On Delay, Relay
88
Off Delay, Relay
88
Term. 29 Low/High Frequency
89
Term. 29 Low Ref./Feedb. Value
89
Term. 29 High Ref./Feedb. Value
89
Pulse Filter Time Constant #29
89
Pulse Outputs
90
Term. 33 Low Ref./Feedb. Value
90
Term. 33 High Ref./Feedb. Value
90
Terminal 27 Pulse Output Variable
90
24 V Encoder Input
91
Pulse Output Max Freq #27
91
Terminal X30/6 Pulse Output Variable
91
Terminal 29 Pulse Output Variable
91
I/O Options
92
Bus Controlled
92
Term 32/33 Pulses Per Revolution
92
Digital & Relay Bus Control
92
Analog I/O Mode
94
Analog Input 1
94
Live Zero Timeout Function
94
Parameters: 6-** Analog In/Out
94
Analog Input 2
95
Terminal 54 Low Voltage
95
Terminal 53 High Ref./Feedb. Value
95
Terminal 53 Filter Time Constant
95
Analog Input 3/4 Mcb 101
96
Analog Output 1
97
Terminal 42 Output
97
Term. X30/12 High Ref./Feedb. Value
97
Term. X30/12 Filter Time Constant
97
Analog Output 2 Mcb 101
98
Analog Output Filter
98
Terminal X30/8 Output
98
Analog Output 3 Mcb 113
100
Analog Output 4 Mcb 113
101
Parameters: 7-** Controllers
103
Speed Pid Ctrl
103
Speed Pid Proportional Gain
103
Speed Pid Differentiation Time
103
Speed Pid Diff. Gain Limit
104
Speed Pid Lowpass Filter Time
104
Torque Pi Control
105
Speed Pid Feed Forward Factor
105
Speed Pid Error Correction W/ Ramp
105
Process Ctrl. Feedb.
106
Process Pid Ctrl.
106
Process Pid Normal/Inverse Control
106
Process Pid Anti Windup
106
Advanced Process Pid Ctrl.
107
Process Pid Differentiation Time
107
Process Pid Diff. Gain Limit
107
Process Pid Feed Forward Factor
107
Process Pid Feed Fwd Resource
108
Process Pid Feed Fwd Gain
108
Process Pid Ref. Filter Time
108
Process Pid Output Normal/ Inv. Ctrl.
108
Parameters: 8-** Communications And Options
109
Control Site
109
Control Word Source
109
Control Word Timeout Function
109
Mg33Md22 - Vlt ® Is A Registered Danfoss Trademark
109
End-Of-Timeout Function
110
Reset Control Word Timeout
110
Diagnosis Trigger
110
Readout Filtering
110
Ctrl. Word Settings
111
Configurable Status Word Stw
111
Control Word Profile
111
Configurable Control Word Ctw
112
Fc Port Settings
113
Fc Mc Protocol Set
113
Telegram Selection
113
Parameters For Signals
113
Pcd Write Configuration
115
Pcd Read Configuration
115
Digital/Bus
116
Coasting Select
116
Dc Brake Select
116
Reversing Select
116
Afd Port Diagnos.
117
Bus Jog
117
Set-Up Select
117
Preset Reference Select
117
Parameters: 9-** Profibus
119
Node Address
121
Parameter Edit
122
Process Control
123
Profibus Warning Word
123
Actual Baud Rate
123
Device Identification
123
Profile Number
124
Profibus Save Data Values
124
Profibusdrivereset
124
Defined Parameters
124
Changed Parameters
125
Parameters: 10-** Devicenet Can Fieldbus
126
Common Settings
126
Process Data Type Selection
126
Process Data Config Write
127
Process Data Config Read
127
Cos Filters
128
Warning Parameter
128
Net Reference
128
Net Control
128
Parameter Access
129
Array Index
129
Store Data Values
129
Devicenet Revision
129
Ethernet Link Parameters
130
Ip Settings
130
Auto Negotiation
130
Link Speed
130
Parameters: 12-** Ethernet
130
Process Data
131
Primary Master
131
Process Data Config Read Size
131
Process Data Config Write Size
131
Ethernet/Ip
132
Cos Inhibit Timer
132
Ethercat Status
132
Cip Revision
132
Cable Diagnostics
133
Cable Error Length
133
Broadcast Storm Protection
133
Broadcast Storm Filter
133
Port Config
134
Interface Counters
134
Media Counters
134
Parameters: 13-** Smart Logic Control
135
Prog. Features
135
Slc Settings
135
Start Event
135
Stop Event
137
Comparators
138
Reset Slc
138
Comparator Operand
138
Comparator Operator
141
Rs Flip Flops
142
Comparator Value
142
Rs-Ff Operand S
142
Rs-Ff Operand R
143
Timers
144
Logic Rules
144
Sl Controller Timer
144
Logic Rule Boolean
144
Logic Rule Operator
147
States
148
Sl Controller Event
148
Sl Controller Action
149
Parameters: 14-** Special Functions
152
Inverter Switching
152
Switching Frequency
152
Overmodulation
152
Mains On/Off
153
Mains Failure
153
Mains Voltage At Mains Fault
154
Function At Mains Imbalance
154
Kin. Backup Time Out
154
Reset Mode
154
Automatic Restart Time
155
Operation Mode
155
Current Limit Control
156
Trip Delay At Current Limit
156
Trip Delay At Torque Limit
156
Trip Delay At Inverter Fault
156
Energy Optimizing
157
Current Lim Ctrl, Integration Time
157
Stall Protection
157
Motor Cosphi
157
Environment
158
Rfi Filter
158
Fan Control
158
Capacitance Output Filter
158
Compatibility
159
Options
159
Inductance Output Filter
159
Option Detection
159
Parameters: 15-** Drive Information
161
Operating Data
161
Data Log Settings
161
Logging Source
161
Historic Log
162
Trigger Event
162
Logging Mode
162
Samples Before Trigger
162
Alarm Log
163
Historic Log: Value
163
Historic Log: Time
163
Alarm Log: Value
163
Drive Identification
164
Option Ident.
164
Power Section
164
Csiv Filename
164
Parameters: 16-** Data Read-Outs
166
Motor Status
166
Power
166
Torque [Nm]
166
Drive Status
167
Torque [Nm] High
167
Inv. Nom. Current
167
Inv. Max. Current
167
Ref. & Feedb.
168
Sl Controller State
168
Current Fault Source
168
Feedback [Unit]
168
Inputs & Outputs
169
Digital Input
169
Terminal 53/54 Switch Setting
169
Analog Input
169
Serial Communication Bus & Fc Port
170
Relay Output [Bin]
170
Counter A/B
170
Fieldbus Ctw 1
170
Diagnosis Readouts
171
Fc Port Ctw 1
171
Fc Port Ref 1
171
Maintenance Word
171
Parameters: 17-** Motor Feedb. Option
173
Inc. Enc. Interface
173
Abs. Enc. Interface
173
Resolver Interface
173
Monitoring And Application
174
Encoder Sim. Resolution
174
Feedback Signal Monitoring
174
Parameters: 18-** Data Readouts 2
175
Parameters: 30-** Special Features
176
Wobble Function
176
Wobble Delta Frequency [Hz]
176
Wobble Delta Freq. Scaling Resource
176
Adv. Start Adjust
177
Wobble Jump Frequency [Hz]
177
D-Axis Inductance (Ld)
177
Brake Resistor (Ohm)
178
Process Pid Proportional Gain
178
Parameters: 35-** Sensor Input Option
179
Temp. Input Mode (Mcb 114)
179
Temp. Input X48/4 (Mcb 114)
179
Temp. Input X48/10 (Mcb 114)
180
Analog Input X48/2 (Mcb 114)
180
Term. X48/2 Low Current
180
Term. X48/10 Temp. Monitor
180
Parameter Lists
182
Conversion
182
Active/Inactive Parameters In Different Drive Control Modes
183
Operation/Display
186
Load/Motor
187
Brakes
189
Reference / Ramps
190
Limits / Warnings
192
Controllers
197
Comm. And Options
198
Profibus
199
Can Ser. Com. Bus
200
Ethernet
201
Smart Logic
203
Special Functions
204
Drive Information
206
Data Readouts
208
Motor Feedb.option
210
Special Features
211
Mco Basic Settings
212
Mco Adv. Settings
214
Mco Data Readouts
216
Sensor Input Option
217
Troubleshooting
218
Warnings/Alarm Messages
218
Alarm/Warning Code List
221
Heatsink Temp X Xx
221
Soft-Charge Fault
222
Line Failure
222
Volts Low
223
Live Zero Error
223
Inverter Overload
223
Dc Undervoltage
223
Motor Thermistor Over Temp
224
Overcurrent
224
Ground Fault
224
Hardware Mismatch
224
Control Word Timeout
225
Internal Fan Fault
225
External Fan Fault
225
Brake Check Failed
225
Motor Phase V Missing
226
Motor Phase W Missing
226
Inrush Fault
226
Internal Fault
226
Earth Fault 2
227
Ama Calibration Failed
227
Tracking Error
227
Output Frequency At Maximum Limit
227
Ext. Supply (Option)
227
48 1.8 V Supply Low
227
Speed Limit
227
Ama Check U Nom And I Nom
227
Ama Low I Nom
227
Ama Motor Too Big
227
Ama Motor Too Small
227
Ama Parameter Out Of Range
227
Ama Interrupted By User
227
Ama Timeout
227
Ama Internal Fault
227
Current Limit
227
External Interlock
227
Control Card Over Temperature
228
Heatsink Temperature Low
228
Option Module Configuration Has Changed
228
Power Unit Set-Up
228
No Flow
229
Dry Pump
229
Clock Fault
229
Stop Delayed
229
Power Card Supply
230
Power Card Temperature
230
Illegal Power Section Configuration
230
Index
232
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