Page 1: Table Of Contents
Installation on pedestal 3-30 Input plate option 3-32 Installation of Line Power Shield for VLT Drives 3-33 F Enclosure Panel Options 3-34 Electrical Installation 3-36 Power Connections 3-36 Line connection 3-50 ® MG.33.U2.22 - VLT is a registered Danfoss trademark...
Page 2 How to Program on the Graphical How to Program on the Numerical Local Control Panel Quick Setup Parameter Lists 5 General Specifications Electrical Data: 6 Warnings and Alarms Status Messages Warnings/Alarm Messages 7 Index ® MG.33.U2.22 - VLT is a registered Danfoss trademark...
Page 3: How To Read The Instruction Manual
AutomationDrive FC 300 DeviceNet Instruction Manual MG.33.DX.YY provides the information required for controlling, monitoring and programming the drive via a DeviceNet serial communication bus. X = Revision number YY = Language code Danfoss Drives technical literature is also available online at www.danfoss.com/drives. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 4: Approvals
1.1.2 Approvals 1.1.3 Symbols Symbols used in this Instruction Manual. NOTE! Indicates something to be noted by the reader. Indicates a general warning. Indicates a high-voltage warning. ∗ Indicates a default setting MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 5: Abbreviations
Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Regenerative terminals Regen Second Synchronous Motor Speed Torque limit Volt MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 6 ® Automation Drive FC 300 1 How to Read the Instruction Manual Instruction Manual High Power MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 7: Safety Instructions And General Warning
Instruction Manual Software version: 4.9x This Instruction Manual can be used for all FC 300 adjustable frequency drives with software version 4.9x. The software version number can be seen from parameter 15-43. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 8: High Voltage
Installation in high altitudes 380-500 V: At altitudes higher than 10,000 ft [3 km], please contact Danfoss Drives regarding PELV. 525-690 V: At altitudes higher than 6,500 ft [2 km], please contact Danfoss Drives regarding PELV. 2.1.2 Safety Instructions •...
Page 9: Avoid Unintended Start
An electronic fault, temporary overload, a fault in the line supply, or lost motor connection may cause a stopped motor to start. The adjustable frequency drive with safe stop provides protection against unintended start, if Safe Stop Terminal 37 is deactivated or disconnected. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 10: Safe Stop
3 in EN 954-1, the related information and instructions of the FC 300 Design Guide MG.33.BX.YY must be followed! The information and instructions contained in the Instruction Manual are not sufficient for a correct and safe use of the safe stop functionality! MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 11 The illustration below shows a Stopping Category 0 (EN 60204-1) with safety Category 3 (EN 954-1). The circuit interruption is caused by an opening door contact. The illustration also shows how to connect a non-safety-related hardware coast. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 12: It Line Power
RFI capacitors from the RFI filter to ground in the 380-500 V adjustable frequency drives. If this is done, it will reduce the RFI performance to A2 level. For the 525-690 V adjustable frequency drives, par 14-50 has no function. The RFI switch cannot be opened. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 13: How To Install
• Programming Frame size is dependent on enclosure type, power range and line voltage. Figure 3.1: Diagram showing basic installation including line power, motor, start/stop key, and potentiometer for speed adjustment. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 14: Pre-Installation
The cardboard box cover contains a drilling master for the mounting holes in the D size enclosures. For the E size, please refer to Mechanical Dimensions section later in this chapter. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 15: Lifting
Maximum diameter for bar is 1 inch (25 cm). The angle from the top of the drive to the lifting cable should be 60 degrees or greater. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 16 The F enclosures should be positioned on top of the plinth in the final installation location. The angle from the top of the drive to the lifting cable should be 60 degrees or greater. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 17 ® Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 18 ® Automation Drive FC 300 3 How to Install Instruction Manual High Power MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 19 ® Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 20 ® Automation Drive FC 300 3 How to Install Instruction Manual High Power MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 21 ® Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 22 ® Automation Drive FC 300 3 How to Install Instruction Manual High Power 3-10 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 23: Mechanical Dimensions
23 in [585 mm] 1400 1800 2000 2400 Depth 19.1 in [494 mm] 19.6 in [498 mm] 690 lbs [313 kg] 610 lbs [277 kg] 1004 1246 1299 1541 weight 3-11 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 24: Rated Power
The F3 and F4 have an additional options cabinet left of the rectifier cabinet. The F3 is an F1 with an additional options cabinet. The F4 is an F2 with an additional options cabinet. 3-12 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 25: Mechanical Installation
Ensure that proper cable access is present including the necessary bending allowance. Since the IP00 enclosure is open, the bottom cables must be attached to the back panel of the enclosure where the adjustable frequency drive is mounted, i.e., by using cable clamps. 3-13 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 26: Terminal Locations - D Enclosures
Take the following terminal positions into consideration when you design for cable access. Figure 3.10: Position of power connections, D3/D4 enclosure Figure 3.11: Position of power connections with disconnect switch, D1/D2 enclosure 3-14 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 27 255 (10.0) 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3) 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7) Table 3.1: Cable positions as shown in drawings above. Dimensions in mm (inches). 3-15 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 28: Terminal Locations - E Enclosures
Figure 3.12: IP21 (NEMA Type 1) and IP54 (NEMA Type 12) enclosure power connection positions Figure 3.13: IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosure power connection positions (detail B) 3-16 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 29 Figure 3.14: IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosure power connection position of disconnect switch Terminal locations - E2 Give thought to the following terminal positions when designing the cable access. Figure 3.15: IP00 enclosure power connection positions 3-17 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 30 Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Ground is connected to relevant termination point in the drive. 3-18 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 31: Terminal Locations - F Enclosures
The F3 and F4 have an additional options cabinet left of the rectifier cabinet. The F3 is an F1 with an additional options cabinet. The F4 is an F2 with an additional options cabinet. 3-19 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 32 2) Motor terminals 3) Brake terminals Terminal locations - F2/F4 enclosures Figure 3.20: Terminal locations - Inverter cabinet - F2 and F4 (front, left and right side view) 1) Earth ground bar 3-20 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 33 Terminal locations - Rectifier (F1, F2, F3 and F4 enclosures) Figure 3.21: Terminal locations - Rectifier (Left side, front and right side view) 1) Loadshare Terminal (-) 2) Earth ground bar 3) Loadshare Terminal (+) 3-21 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 34 Instruction Manual High Power Terminal locations - Options cabinet (F3 and F4 enclosures) Figure 3.22: Terminal locations - Options cabinet (left side, front and right side view) 1) Earth ground bar 3-22 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 35: Cooling And Airflow
(460 cfm). If additional components or heat losses are added to the enclosure, a calculation must be made to ensure the proper airflow is provided to cool the inside of the Rittal enclosure. Airflow The necessary airflow over the heatsink must be ensured. The flow rate is shown below. 3-23 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 36 Tilt the adjustable frequency drive against the wall and mount the upper bolts. Tighten all four bolts to secure the adjustable frequency drive against the wall. 3-24 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 37 If the connector plate is not mounted, it may trip the unit. Enclosure D1 + D2 Enclosure E1 Cable entries viewed from the bottom of the adjustable frequency drive - 1) Line power side 2) Motor side 3-25 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 38 Instruction Manual High Power Enclosure F1 Enclosure F2 Enclosure F3 Enclosure F4 3-26 MG.33.U2.22 - VLT ® is a registered Danfoss trademark F1-F4: Cable entries viewed from the bottom of the adjustable frequency drive - 1) Place conduits in marked areas.
Page 39 • Remove the two front screws. • Insert the drip shield and replace the screws. • Torque the screws to 5.6 Nm (50 in-lbs). Figure 3.26: Install the drip shield. 3-27 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 40: Field Installation Of Options
(460 cfm). If additional components or heat losses are added to the enclosure, a calculation must be made to ensure the proper airflow is provided to cool the inside of the Rittal enclosure. 3-28 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 41: Outside Installation / Nema 3R Kit For Rittal Enclosures
The minimum enclosure depth is 19.7 in [500 mm] (23.6 in [600 mm] for E2 frame) and the kit is designed for a 23.6 in [600 mm] (31.5 in [800 mm] for E2 frame) wide enclosure. Other enclosure widths are possible, however, additional Rittal hardware is required. The maximum depth and width are as required for the installation. 3-29 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 42: Installation On Pedestal
IP21/NEMA 1 or IP54/NEMA 12 degrees of enclosure protections. Figure 3.28: Drive on pedestal 3-30 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 43 Figure 3.30: Drill master for fixing holes in floor. Mount the drive on the pedestal and using the enclosed bolts, attach it to the pedestal, as shown in the illustration. Figure 3.31: Mounting the drive to the pedestal 3-31 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 44: Input Plate Option
All D2 power sizes 175L8827 175L8826 175L8825 FC102/ 302: 500-550 hp 176F0253 176F0255 [355-400 kW] FC202: 600-670 [450-500 kW] FC102: 600-70 176F0254 176F0258 [450-500 kW] FC202: 750-850 [560-630 kW] FC302: 670-750 [500-560 kW] 3-32 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 45: Installation Of Line Power Shield For Vlt Drives
Torque requirements M6 - 35 in-lbs (4.0 N-M) M8 - 85 in-lbs (9.8 N-M) M10 - 170 in-lbs (19.6 N-M) NOTE! 175R5923 For further information, please see the Instruction Sheet, 3-33 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 46: F Enclosure Panel Options
Includes a redundant 4-wire emergency-stop pushbutton mounted on the front of the enclosure and a Pilz relay that monitors it in conjunction with the drive’s safe-stop circuit and the line power contactor located in the options cabinet. 3-34 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 47 Fault diagnostics for wire breakage or short-circuits of sensor leads • ATEX/UL/CSA certification * Note: A third thermistor input can be provided by the PTC thermistor option card MCB 112, if necessary. 3-35 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 48: Electrical Installation
When adjustable frequency drives are used together with sine-wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the instructions in par. 14-01. 3-36 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 49 (such as an adjustable frequency drive), fit a sine-wave filter on the output of the adjustable fre- quency drive. Figure 3.32: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), enclosure D1 3-37 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 50 Instruction Manual High Power Figure 3.33: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) with disconnect, fuse and RFI filter, enclosure D2 Figure 3.34: Compact IP 00 (Chassis), enclosure D3 3-38 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 51 Figure 3.36: Position of ground terminals IP00, D enclosures Figure 3.37: Position of ground terminals IP21 (NEMA type 1) and IP54 (NEMA type 12) NOTE! D2 and D4 shown as examples. D1 and D3 are equivalent. 3-39 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 52 Instruction Manual High Power Figure 3.38: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) enclosure E1 Figure 3.39: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure E2 3-40 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 53 ® Automation Drive FC 300 Instruction Manual High Power 3 How to Install Figure 3.40: Position of ground terminals IP00, E enclosures 3-41 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 54 Figure 3.41: Rectifier Cabinet, enclosure F1, F2, F3 and F4 24 V DC, 5 A T1 Output Taps Temp Switch 106 104 105 Manual Motor Starters 30 A Fuse Protected Power Terminals Line Load sharing -DC +DC 3-42 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 55 3 How to Install Figure 3.42: Inverter Cabinet, enclosure F1 and F3 External Temperature Monitoring AUX Relay NAMUR AUX Fan 100 101 102 103 L2 L1 Brake Motor 97 98 T2 T3 3-43 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 56 Instruction Manual High Power Figure 3.43: Inverter Cabinet, enclosure F2 and F4 External Temperature Monitoring AUX Relay NAMUR AUX Fan 100 101 102 103 L1 L2 Brake Motor 97 98 T2 T3 3-44 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 57 Automation Drive FC 300 Instruction Manual High Power 3 How to Install Figure 3.44: Options Cabinet, enclosure F3 and F4 Pilz Relay Terminal RCD or IRM Terminal Line power 92 93 L2 L3 3-45 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 58 VLT on IT line power, MN.90.CX.02 Please refer also to the application note . It is important to use isolation monitors that are capable of being used with power electronics (IEC 61557-8). 3-46 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 59 EMC cable connectors: Generally available cable connectors can be used to ensure an optimum EMC connection. • EMC cable clamp: Clamps allowing for easy connection are supplied with the adjustable frequency drive. 3-47 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 60 Requirements for output junction box: The length, a minimum of 8 ft [2.5 m], and quantity of cables must be equal from each inverter module to the common terminal in the junction box. NOTE! If a retrofit application requires unequal amount of wires per phase, please consult the factory for requirements. 3-48 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 61 Load sharing enables linking of the DC intermediate circuits of several adjustable frequency drives. Please note that voltages up to 1099 V DC may occur on the terminals. Load sharing calls for extra equipment. For further information, please contact Danfoss. 130BA863.10 Figure 3.46: Possible load sharing connection.
Page 62: Line Connection
Ensure that the power supply can supply the necessary current to the adjustable frequency drive. If the unit is without built-in fuses, ensure that the appropriate fuses have the correct current rating. 3-50 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 63: Fuses
Short-circuit protection: The adjustable frequency drive must be protected against short circuit in order to prevent electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The adjustable frequency drive provides full short- circuit protection in case of a short-circuit on the motor output.
Page 64 20 695 32.2000 170M7082 P710 170M7083 2500 A, 700 V 20 695 32.2500 170M7083 P800 170M7083 2500 A, 700 V 20 695 32.2500 170M7083 Table 3.8: F enclosures, Line fuses, 380-500 V 3-52 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 65 In case of malfunction, not following the recommendation may result in unnecessary damage to the adjustable frequency drive. P90 - P200 380-500 V type gG P250 - P400 380-500 V type gR 3-53 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 66: Control Cable Routing
The cable must be placed to the left inside the adjustable frequency drive and tied down together with other control wires (see picture). Figure 3.48: Wire path for control wiring. 3-54 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 67: Electrical Installation, Control Terminals
Remove the screwdriver. The cable is now mounted in the terminal. To remove the cable from the terminal: Insert a screwdriver in the square hole. Pull out the cable. Max. 0.015 x 0.1 in. [0.4 x 2.5 mm] 3-55 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 68 ® Automation Drive FC 300 3 How to Install Instruction Manual High Power 3-56 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 69: Connection Examples
Terminal 27 = Par. 5-12 [0] (Default Terminal 37 = Safe stop 3.7.2 Pulse Start/Stop Latched start Terminal 18 = Par. 5-10 [9] Stop inverse Terminal 27= Par. 5-12 [6] Terminal 37 = Safe stop 3-57 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 70 Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) 3-58 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 71: Electrical Installation, Control Cables
The digital and analog in- and outputs must be connected separately to the adjustable frequency drive common inputs (terminal 20, 55, 39) to avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. 3-59 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 72 Control cables must be shielded/armored. Connect the wires as described in the Instruction Manual for the adjustable frequency drive. Remember to connect the shields properly to ensure optimum electrical immunity. 3-60 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 73: Switches S201, S202, And S801
When changing the function of S201, S202 or S801, be careful not to force the switch over. It is recommended to remove the fixture (cradle) when operating the switches. The switches must not be operated while the adjustable frequency drive is powered. 3-61 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 74: Final Set-Up And Test
AMA procedure. Press the [OK] key. The display shows “Press [Hand on] to start.” Press the [Hand on] key. A progress bar indicates if the AMA is in progress. 3-62 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 75: Additional Connections
"Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode. This number, along with the description of the alarm, will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention the number and alarm description.
Page 76: Motor Thermal Protection
For thermal motor protection, it is also possible to use the MCB 112 PTC thermistor card option. This card provides an ATEX certificate to protect motors in explosion hazard areas, Zone 1/21 and Zone 2/22. Please refer to the Design Guide for further information. 3-64 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 77: How To Program
The control panel is divided into four functional groups: Numerical display. Menu keys and LEDs - changing parameters and switching be- tween display functions. Navigation keys and lights (LEDs). Operation keys and LEDs. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 78 3-41 Ramp1 up time speed, n Set the ramping-down time with reference to synchronous mo- 3-42 Ramp1 down time tor speed, n 3-13 Reference site Set the site from where the reference must work MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 79: Quick Setup
This parameter cannot be adjusted while the motor is running. This parameter is visible in LCP if International par. 0-03 is [0]. NOTE! Four sizes down, one size up from the nominal VLT rating. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 80 Enable start forward [12] Enable start reverse [13] [14] Preset ref bit 0 [16] Preset ref bit 1 [17] Preset ref bit 2 [18] Freeze reference [19] Freeze output [20] Speed up [21] MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 81 Avoid generating external torque during AMA. NOTE! If one of the settings in par. 1-2* Motor Data is changed, par. 1-30 to 1-39, the advanced motor parameters will return to default setting. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 82 4-18. The value 0.00 corresponds to 0.01 s in speed mode. See ramp-up time in par. 3-41. t dec s x n s RPM . 3 − 42 = Δ ref RPM MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 83 Normalized value 2 bytes Bit sequence of 16 Boolean variables Time difference w/o date TimD Design Guide See the adjustable frequency drive for further information about data types 33, 35 and 54. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 84 13-xx Smart Logic Control parameters 14-xx Special function parameters 15-xx Drive information parameters 16-xx Readout parameters 17-xx Encoder option parameters 32-xx MCO 305 Basic parameters 33-xx MCO 305 Advanced parameters 34-xx MCO Data Readout parameters MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 85 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 86 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-10 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 87 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-11 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 88 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-12 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 89 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-13 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 90 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-14 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 91 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-15 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 92 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-16 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 93 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-17 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 94 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-18 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 95 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-19 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 96 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-20 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 97 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-21 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 98 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-22 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 99 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-23 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 100 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-24 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 101 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-25 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 102 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-26 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 103 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-27 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 104 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-28 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 105 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-29 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 106 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-30 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 107 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-31 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 108 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-32 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 109 ® Automation Drive FC 300 Instruction Manual High Power 4 How to Program 4-33 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 110 ® Automation Drive FC 300 4 How to Program Instruction Manual High Power 4-34 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 111: General Specifications
Voltage level, logic '1' NPN < 14 V DC Maximum voltage on input 28 V DC Pulse frequency ranges 0-110 kHz (Duty cycle) Min. pulse width 4.5 ms Input resistance, R approximately 4 kΩ MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 112 Max. frequency at terminal 29, 32, 33 5 kHz (open collector) Min. frequency at terminal 29, 32, 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 113 The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB ground connection is not galvanically isolated from protection ground. Use only an isolated laptop as PC connection to the USB connector on the adjustable frequency drive. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 114 Maximum altitude above sea level without derating 3280 ft [1000 m] Derating for high altitude, see special conditions in the Design Guide. EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 115 As a response to a critical level, the adjustable frequency drive can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the drive. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 116: Electrical Data
194°F [90°C] 221°F [105°C] 221°F [105°C] 239°F [115°C] trip Power card ambient 140°F [60°C] trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 117 Output frequency 0-600 Hz Heatsink overtemp. trip 203°F [95°C] Power card ambient trip 154°F [68°C] * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 118 [kg] 0.98 Efficiency Output frequency 0-600 Hz Heatsink overtemp. trip Power card ambient trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 119 Output frequency 0-600 Hz Heatsink overtemp. 185°F [85°C] trip Power card ambient 140°F [60°C] trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 120 185°F [85°C] 194°F [90°C] 230°F [110°C] 230°F [110°C] Power card ambient trip 140°F [60°C] * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s 5-10 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 121 230°F [110°C] 185°F [85°C] Power card ambient trip 140°F [60°C] 140°F [60°C] 154°F [68°C] * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s 5-11 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 122 0-500 Hz Heatsink overtemp. trip 185°F [85°C] Power card ambient trip 154°F [68°C] * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s 5-12 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 123 0.98 Efficiency Output frequency 0-500 Hz Heatsink overtemp. trip Power card ambient trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s 5-13 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 124 4 W extra for a fully loaded control card or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (+/-5%). 5-14 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 125: Warnings And Alarms
After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the adjustable frequency drive is reset. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 126 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA timeout 58 AMA internal fault 59 Current limit Table 6.1: Alarm/Warning code list MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 127 A trip lock sit- uation can only be reset by a power cycling. LED indication Warning yellow Alarm flashing red Trip-locked yellow and red MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 128 This message also appears in case of a fault in the input rectifier on the Increase par. 14-26 adjustable frequency drive. Check the supply voltage and supply currents to the adjustable frequency drive. MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 129 MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 130 14-10 is NOT set to OFF. Possible correction: check the fuses to the adjustable frequency drive ALARM 38, Internal fault: When this alarm sounds, it may be necessary to contact your Danfoss supplier. Some typical alarm messages: MG.33.U2.22 - VLT ®...
Page 131 1792 DSP watchdog is active. Debugging of power part data The external 24 V DC backup power supply may be overloaded; other- Motor Orientated Control not transferred correctly wise, contact your Danfoss supplier. 2049 Power data restarted 2315 Missing SW version from power unit WARNING 48, 1.8 V supply low:...
Page 132 0-3 Inverter 4-7 Rectifier ALARM 244, Heatsink temp: F enclosure equivalent to fault 29 in D and E enclosures. Report value indicates source of the alarm (from left): 0-3 Inverter 4-7 Rectifier MG.33.U2.22 - VLT ® is a registered Danfoss trademark...
Page 133: Index
Control Card, Usb Serial Communication Control Characteristics Control Terminals 3-55 Cooling 3-23 Dc Link Default Settings Devicenet Digital Inputs: Digital Output Disposal Instructions Drip Shield Installation 3-27 Duct Cooling 3-23 Duct Work Cooling Kits 3-28 ® MG.33.U2.22 - VLT is a registered Danfoss trademark...
Page 134 Line Power Supply (l1, L2, L3) Load Sharing 3-49 Local Control Panel Main Reactance Manual Motor Starters 3-35 Maximum Reference 3-03 Mechanical Brake Control 3-63 Mechanical Dimensions 3-11 Mechanical Dimensions Mechanical Installation 3-13 ® MG.33.U2.22 - VLT is a registered Danfoss trademark...
Page 135 Safe Stop Installation Safety Category 3 (en 954-1) Safety Instructions Serial Communication Serial Communication Bus Connection 3-54 Shielded Cables 3-47 Shielded/armored 3-60 Shielding Of Cables: 3-36 Sine-wave Filter 3-37 Space 3-13 ® MG.33.U2.22 - VLT is a registered Danfoss trademark...
Page 136 Terminal Locations 3-16 Terminal Locations - D Enclosures 3-14 Torque 3-47 Torque Characteristics Torque For Terminals 3-47 Unintended Start Unpacking Voltage Level Voltage Reference Via A Potentiometer 3-58 Warnings Wire Access 3-13 ® MG.33.U2.22 - VLT is a registered Danfoss trademark...

Danfoss VLT Automation Drive FC 300 Instruction Manual

1 How to Read the Instruction Manual

2 Safety Instructions and General Warning

3 How to Install

4 How to Program

5 General Specifications

6 Warnings and Alarms

7 Index

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