Danfoss VLT FC 100 Manuals

Manuals and User Guides for Danfoss VLT FC 100. We have 5 Danfoss VLT FC 100 manuals available for free PDF download: Operating Instructions Manual, Service Manual, Instruction Manual, Manual

Danfoss VLT FC 100 Service Manual (134 pages)

VLT FC Series D-Frame HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 12 MB

Table of Contents
3
1 Introduction

9
- Purpose
  9
- Product Overview
  9
- For Your Safety
  9
- Electrostatic Discharge (ESD)
  10
- Frame Size Definitions
  10
- Tools Required
  11
- General Torque Tightening Values
  12
- Exploded Views
  13
- Power-Dependent Specifications
  15
2 Operator Interface and Adjustable Frequency Drive Control

23
- Introduction
  23
- User Interface
  23
  - Numeric Local Control Panel (NLCP)
    26
  - Changing Settings with the LCP
    27
- Status Messages
  28
- Status Message Definitions
  28
- Service Functions
  30
- Adjustable Frequency Drive Inputs and Outputs
  30
  - Input Signals
    31
  - Output Signals
    31
  - Control Power Supply
    32
- Control Terminals
  32
- Control Terminal Functions
  33
- Grounding Shielded Cables
  34
3 Internal Adjustable Frequency Drive Operation

35
- General
  35
- Description of Operation
  35
  - Logic Section
    36
  - Logic to Power Interface
    37
  - Power Section
    37
- Sequence of Operation
  38
  - Rectifier Section
    38
  - Intermediate Section
    40
  - Inverter Section
    42
  - Danfoss A/S © Rev. 2014-02-10 All Rights Reserved
    42
  - Brake Option
    44
  - Cooling Fans
    46
  - Fan Speed Control
    46
  - Load Sharing & Regeneration
    47
  - Specific Power Card Connections
    47
4 Troubleshooting

48
- Troubleshooting Tips
  48
- Exterior Fault Troubleshooting
  48
- Fault Symptom Troubleshooting
  48
- Visual Inspection
  49
- Fault Symptoms
  50
  - No Display
    50
  - Intermittent Display
    50
  - Motor will Not Run
    50
  - Incorrect Motor Operation
    51
- Warning/Alarm Messages
  51
- After Repair Tests
  60
5 Adjustable Frequency Drive and Motor Applications

61
- Torque Limit, Current Limit, and Unstable Motor Operation
  61
  - Overvoltage Trips
    62
  - Line Phase Loss Trips
    62
  - Control Logic Problems
    63
  - Programming Problems
    63
  - Motor/Load Problems
    64
- Internal Adjustable Frequency Drive Problems
  64
  - Overtemperature Faults
    64
  - Current Sensor Faults
    64
  - EMI Signal and Power Wiring
    65
  - Effects of EMI
    65
  - Sources of EMI
    66
  - EMI Propagation
    66
  - Preventive Measures
    69
  - Proper EMC Installation
    70
6 Test Procedures

71
- Introduction
  71
  - Tools Required
    71
  - Signal Test Board
    72
- Access to DC Bus
  72
- Static Test Procedures
  72
  - Pre-Check Precautions
    72
  - Rectifier Circuits Test
    75
  - Inverter Section Tests
    75
  - Brake IGBT Test
    76
  - Intermediate Section Tests
    76
  - IGBT Temperature Sensor Test
    77
  - Gate Resistor Test
    77
  - Electrical Fuse Test
    77
  - Disconnect Test
    78
  - Circuit Breaker Test
    78
  - Contactor Test
    78
- Dynamic Test Procedures
  79
  - No Display Test
    81
  - Input Voltage Test
    81
  - Basic Control Card Voltage Test
    81
  - DC Bus Voltage Test
    82
  - Switch Mode Power Supply (SMPS) Test
    82
  - Input Imbalance of Supply Voltage Test
    82
  - Input Waveform Test
    83
  - Input SCR Test
    83
  - Output Imbalance of Motor Voltage and Current
    84
  - IGBT Switching Test
    85
  - IGBT Gate Drive Signals Test
    85
  - Current Sensors Test
    88
  - Fan Tests
    89
  - Input Terminal Signal Tests
    90
- After Repair Tests
  91
7 Disassembly and Assembly Instructions

93
- Introduction
  93
- Electrostatic Discharge (ESD)
  93
- D1H/D3H Disassembly and Assembly Instructions
  93
- AC Input Bus Bars
  95
- Electrical Fuses Only
  95
- RFI Only
  95
- Fuses and RFI
  96
- No Options
  96
- Line Power Input Terminal Block
  96
- Motor Terminal Block
  97
- Power Terminal Mounting Plate
  97
- Current Sensors
  97
- Mixing Fan
  97
- Balance/High Frequency Card
  97
- AC Power Size
  97
- AC Power Size
  98
- DC Bus Rails
  98
- Inrush Card
  99
- IGBT Gate Drive Card
  99
- SCR Input Bus Bars
  99
- Scrs
  100
- Brake IGBT Module
  100
- Igbts
  101
- AC Power Size
  101
- DC Capacitors
  102
- AC Power Size
  102
- AC Power Size
  103
  - How to Operate the VLT ® Control Panel LCP
    104
- Heatsink Fan
  104
- Door Fan: IP21 (NEMA 1) or IP54 (NEMA 12) Enclosures Only
  104
- Top Fan: (IP20 Enclosures Only)
  104
- D2H/D4H Disassembly and Assembly Instructions
  105
  - General Information
    105
  - Control Card and Control Card Mounting Plate
    105
  - Power Card Mounting Plate
    105
  - Power Card
    106
  - AC Input Bus Bars
    106
  - Electrical Fuses Only
    106
  - RFI Only
    107
  - Fuses and RFI
    107
  - No Options
    107
    
    Line Power Input Terminal Block
    107
    
    EMC Shield
    107
    
    Brake Terminal (Optional)
    107
    
    Motor Terminal Block
    107
    
    Power Terminal Mounting Plate
    108
    
    Current Sensors
    108
    
    Mixing Fan
    109
    
    Balance/High Frequency Card
    109
    
    AC Power Size
    109
    
    IGBT Gate Drive Card
    110
    
    Inrush Card
    110
    
    SCR Input Bus Bars
    111
    
    Scrs
    111
    
    DC Bus Rails
    111
    
    Without Optional Brake
    111
    
    With Optional Brake
    112
    
    Igbts
    112
    
    AC Power Size
    112
    
    AC Power Size
    113
    
    DC Capacitors
    114
    
    AC Power Size
    114
    
    AC Power Size
    115
    
    Heatsink Fan
    116
    
    Door Fan: IP21 (NEMA 1) or IP54 (NEMA 12) Enclosures Only
    116
    
    Top Fan (IP20 Enclosures Only)
    116
    
    Brake IGBT Module
    116
  - D6H Disassembly and Assembly Instructions
    117
    
    Overview
    117
    
    Removing the Heatsink Fan with Options Cabinet Present
    117
    
    Removing the Frequency Converter from the Options Cabinet
    117
    
    Contactor
    118
    
    Disconnect
    118
  - D8H Disassembly and Assembly Instructions
    118
    
    Overview
    118
    
    Replacing the Heatsink Fan with Options Cabinet Present
    119
    
    Removing the Adjustable Frequency Drive from the Options Cabinet
    119
    
    Contactor
    120
    
    Disconnect
    120
8 Special Test Equipment

122
- Test Equipment
  122
  - Split Bus Power Supply
    122
  - Signal Test Board (P/N 176F8437)
    122
  - Signal Test Board Extension
    123
  - Signal Test Board Pin Outs
    123
9 Spare Parts

127
- General Notes
  127
- DC Capacitor Bank
  127
10 Block Diagrams

130
Index

132

Danfoss VLT FC 100 Operating Instructions Manual (193 pages)

HVAC Drive

Brand: Danfoss | Category: Controller | Size: 6 MB

Table of Contents
2
How to Read These Operating Instructions

6
- Copyright, Limitation of Liability and Revision Rights
  6
Safety

8
- High Voltage Warning
  8
- Safety Instructions
  8
- General Warning
  8
- Before Commencing Repair Work
  9
- Special Conditions
  10
- Avoid Unintended Start
  10
- Safe Stop of the Frequency Converter
  11
- IT Mains
  13
Mechanical Installation

14
Electrical Installation

52
- Power Connections
  52
- Earthing
  62
- RFI Switch
  62
- Torque
  63
- Shielded Cables
  63
- Motor Cable
  63
- Brake Resistor Temperature Switch
  64
- Load Sharing
  65
- Shielding against Electrical Noise
  65
- Mains Connection
  65
- External Fan Supply
  66
- Fuses
  67
- Control Cable Routing
  72
- Electrical Installation, Control Terminals
  74
- Connection Examples
  75
- Start/Stop
  75
- Pulse Start/Stop
  75
- Electrical Installation - Additional
  77
- Electrical Installation, Control Cables
  77
- Switches S201, S202, and S801
  80
- Final Set-Up and Test
  80
- Additional Connections
  81
- Mechanical Brake Control
  81
- Motor Thermal Protection
  82
How to Operate the Frequency Converter

84
- How to Operate Graphical LCP (GLCP)
  84
- Tips and Tricks
  89
How to Programme

92
- Quick Menu Mode
  95
- Function Set-Ups
  100
- Parameter Lists
  134
- Main Menu Structure
  134
- Operation and Display
  135
- Load / Motor
  137
- Brakes
  139
- Reference / Ramps
  140
- Limits / Warnings
  141
- Digital in / out
  142
- Analog in / out
  143
- Communication and Options
  144
- Profibus
  145
- CAN Fieldbus
  146
- Lonworks
  146
- Smart Logic Controller
  147
- Special Functions
  148
- Drive Information
  149
- Data Readouts
  151
- Info & Readouts
  153
- FC Closed Loop
  154
- Ext. Closed Loop
  155
- Application Functions
  157
- Time Based Funtions
  159
- Application Functions
  160
- Cascade Pack Controller
  161
- Analog I / O Option MCB
  162
General Specifications

164
Warnings and Alarms

178
- Fault Messages
  182
Index

188

Danfoss VLT FC 100 Instruction Manual (98 pages)

110–400 kW D-Frame HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 5 MB

Table of Contents
5
Introduction
9
Product Overview
9
Extended Options Cabinets
10
Purpose of the Manual
11
Additional Resources
11
Product Overview
11
Internal Controller Functions
12
Frame Sizes and Power Ratings
13
Installation
15
Planning the Installation Site
15
Pre-Installation Check List
15
Mechanical Installation
15
Cooling
15
Lifting
16
Wall Mounting - IP21 (NEMA 1) and IP54 (NEMA 12) Units
16
Electrical Installation
17
General Requirements
17
Grounding Requirements
20
Leakage Current (>3.5 Ma)
20
Grounding IP20 Enclosures
21
Grounding IP21/54 Enclosures
21
Motor Connection
21
Terminal Locations: D1H-D4H
22
Terminal Locations: D5H-D8H
25
Motor Cable
34
Motor Rotation Check
34
AC Line Input Connection
34
Control Wiring Connection
35
Access
35
Using Shielded Control Cables
35
Grounding of Shielded Control Cables
36
Control Terminal Types
36
Wiring to Control Terminals
37
Control Terminal Functions
37
Serial Communication
38
Optional Equipment
38
Instruction Manual
38
Load Share Terminals
38
Regeneration Terminals
38
Anti-Condensation Heater
38
Brake Chopper
38
Line Power Shield
38
Line Power Disconnect
39
Contactor
39
Circuit Breaker
39
Startup and Commissioning
41
Pre-Start
41
Applying Power
42
Basic Operational Programming
42
Local Control Test
44
System Startup
44
User Interface
45
Local Control Panel
45
LCP Layout
45
Setting LCP Display Values
46
Display Menu Keys
46
Navigation Keys
47
Operation Keys
47
Back up and Copying Parameter Settings
47
Uploading Data to the LCP
48
Downloading Data from the LCP
48
Restoring Default Settings
48
Recommended Initialization
48
Manual Initialization
48
Programming
49
Introduction
49
Programming Example
49
Control Terminal Programming Examples
51
International/North American Default Parameter Settings
52
Parameter Menu Structure
52
Remote Programming with MCT 10 Set-Up Software
57
Application Examples
59
Introduction
59
MG16D222 - VLT ® Is a Registered Danfoss Trademark
59
Instruction Manual
59
Status Messages
65
Status Display
65
Status Message Definitions Table
65
Warnings and Alarms
69
System Monitoring
69
Warning and Alarm Types
69
Warnings
69
Alarm Trip
69
Alarm Trip Lock
69
Warning and Alarm Displays
69
Warning and Alarm Definitions
71
Fault Messages
73
Basic Troubleshooting
81
Start up and Operation
81
Specifications
85
Power-Dependent Specifications
85
General Technical Data
88
Fuse Tables
92
Protection
92
Fuse Selection
92
Short Circuit Current Rating (SCCR)
93
Connection Tightening Torques
94
Index
95

Danfoss VLT FC 100 Operating Instructions Manual (87 pages)

110-400 KW D-Frame HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 3 MB

Table of Contents
4
Introduction
7
Product Overview
7
Extended Options Cabinets
7
Purpose of the Manual
8
Additional Resources
9
Product Overview
9
Internal Controller Functions
9
Frame Sizes and Power Ratings
10
Installation
11
Planning the Installation Site
11
Pre-Installation Check List
11
Mechanical Installation
11
Cooling
11
Lifting
12
Wall Mounting - IP21 (NEMA 1) and IP54 (NEMA 12) Units
12
Electrical Installation
13
General Requirements
13
Earth (Grounding) Requirements
16
Leakage Current (>3.5 Ma)
16
Earthing (Grounding) IP20 Enclosures
17
Earthing (Grounding) IP21/54 Enclosures
17
Motor Connection
17
Terminal Locations: D1H-D4H
18
Terminal Locations: D5H-D8H
21
Motor Cable
29
Motor Rotation Check
29
AC Mains Connection
29
Control Wiring Connection
30
Access
30
Using Screened Control Cables
30
Earthing (Grounding) of Screened Control Cables
30
Control Terminal Types
31
Wiring to Control Terminals
32
Control Terminal Functions
32
Terminal 53 and 54 Switches
32
Serial Communication
33
Optional Equipment
33
Load Share Terminals
33
Regeneration Terminals
33
Anti-Condensation Heater
33
Brake Chopper
33
Mains Shield
33
Mains Disconnect
34
Contactor
34
Circuit Breaker
34
Start up and Commissioning
35
Pre-Start
35
Applying Power
36
Basic Operational Programming
36
Local-Control Test
37
System Start up
38
User Interface
39
Local Control Panel
39
LCP Layout
39
Setting LCP Display Values
40
Display
40
Navigation Keys
41
Operation Keys
41
Back up and Copying Parameter Settings
41
Uploading Data to the LCP
42
Downloading Data from the LCP
42
Restoring Default Settings
42
Recommended Initialisation
42
Manual Initialisation
42
Programming
43
Introduction
43
Programming Example
43
Control Terminal Programming Examples
45
International/North American Default Parameter Settings
45
Parameter Menu Structure
46
Remote Programming with MCT 10 Set-Up Software
51
Application Examples
52
Introduction
52
Status Messages
57
Status Display
57
Operating Instructions
57
Status Message Definitions Table
57
Warnings and Alarms
60
System Monitoring
60
Warning and Alarm Types
60
Warnings
60
Alarm Trip
60
Alarm Trip-Lock
60
Warning and Alarm Displays
60
Warning and Alarm Definitions
62
Fault Messages
64
Basic Troubleshooting
70
Start up and Operation
70
Specifications
73
Power-Dependent Specifications
73
General Technical Data
76
Fuse Tables
81
Protection
81
Fuse Selection
81
Short Circuit Current Rating (SCCR)
82
Connection Tightening Torques
82
Index
83

Danfoss VLT FC 100 Manual (66 pages)

Brand: Danfoss | Category: DC Drives | Size: 2 MB

Table of Contents
1
Copyr Ight
3
Copyright, Limitation of Liability and Revision Rights
3
Saf et y
5
Nt Roduct Ion
7
Introduction
7
How T O Inst All
11
Conf Igur at Ion of T He Syst Em
19
Configuring the System
19
Network Variable Description
22
VSD 6010 Profile
34
Network Variable Description - VSD Profile - Input
35
Network Variable Description - VSD Profile - Output
36
Network Variable Description - VSD Profile - Configuration
37
Node Object
39
Network Timer Functions
40
How T O Cont R Ol T He Fr Equency Conver T er
41
How to Control the FC 100
41
Open Loop
41
Closed Loop
41
Danfoss FC Control Profile
42
How T O Access FC 100 Par am et er S
45
User-Defined Network Variables UNVT
45
Par am et er S
49
Parameter List
49
Parameter Group
49
Parameter Group
54
Data Types Supported by FC 100
55
Troubleshoot Ing
57
Alarm-, Warning and Extended Status Word
57
Alarm Words
58
Warning Words
59
Extended Status Word
60

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Danfoss VLT FC 100 Manuals

Danfoss VLT FC 100 Service Manual (134 pages)

Table of Contents

1 Introduction

2 Operator Interface and Adjustable Frequency Drive Control

3 Internal Adjustable Frequency Drive Operation

4 Troubleshooting

5 Adjustable Frequency Drive and Motor Applications

6 Test Procedures

7 Disassembly and Assembly Instructions

8 Special Test Equipment

9 Spare Parts

10 Block Diagrams

Index

Danfoss VLT FC 100 Operating Instructions Manual (193 pages)

Table of Contents

How to Read These Operating Instructions

Safety

Mechanical Installation

Electrical Installation

How to Operate the Frequency Converter

How to Programme

General Specifications

Warnings and Alarms

Index

Danfoss VLT FC 100 Instruction Manual (98 pages)

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Danfoss VLT FC 100 Operating Instructions Manual (87 pages)

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Danfoss VLT FC 100 Manual (66 pages)

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