HARDWARE AND WIRING
3.3.5
SPLICING GUIDELINES
The following are guidelines which may be used for splices. The selection of crimpers and
splice connectors is optional. Select a high quality crimper equivalent to the Kent-Moore tool,
J–38706, and commercially available splice clips.
The recommended technique for splicing and repairing circuits (other than power and ignition
circuits) is a clipped and soldered splice. Alternatively, any method that produces a high quality,
tight (mechanically and electronically sound) splice with durable insulation is considered to
be acceptable.
Clipped and Soldered Splicing Method
The tools required are listed in Table 3-93.
Tool
Heat Gun
Sn 60 solder with rosin core flux
Wire Stripper
Splice Clips (commercially available)
Heat Shrink Tubing
Table 3-93
Recommended Splicing Tools
Criteria: Splicing Straight Leads
No more than one strand in a 16 strand wire may be cut or missing.
Use Sn 60 solder with rosin core flux.
The exposed wire must be clean before the splice is soldered.
3-78
Part Number
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Kent-Moore J–35615 or equivalent
Wire size dependent
Raychem HTAT or equivalent
All information subject to change without notice. (Rev. 01/07)
7SA827 0701 Copyright © 2007 DETROIT DIESEL CORPORATION