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Golf Variant 2007
Volkswagen Golf Variant 2007 Manuals
Manuals and User Guides for Volkswagen Golf Variant 2007. We have
12
Volkswagen Golf Variant 2007 manuals available for free PDF download: Workshop Manual, Repair Manual, Maintenance Manual, Service Manual
Volkswagen Golf Variant 2007 Workshop Manual (515 pages)
Electrical system
Brand:
Volkswagen
| Category:
Automobile
| Size: 13.1 MB
Table of Contents
Table of Contents
3
Starter, Current Supply, CCS
9
Battery a
9
Types of Battery
9
Warning Notices and Safety Regulations
9
Battery Terminal Connection
9
Checking Battery a
10
Charging Battery a
11
Disconnecting and Connecting Battery a
12
Disconnecting and Connecting Battery a ( Battery a in Engine Compartment)
12
Removing and Installing Battery a
15
Removing and Installing Battery a ( Battery a in Engine Compartment)
15
Starter B
21
Checking Starter B
21
Removing and Installing Starter B (Automatic Gearbox)
22
Removing and Installing Starter B (DSG)
43
Removing and Installing Starter B (Manual Gearbox)
68
Alternator C
96
Securing Battery Positive Wire on Alternator C
96
Checking Poly V-Belt
96
Checking Alternator C
97
Alternator C 1.4L Petrol Engine
98
Alternator C 1.4L FSI Engine
103
Alternator C 1.4L, TSI Engine
108
Alternator C 1.6L Petrol Engine
114
Alternator C 1.6L FSI Engine
118
Alternator C 2.0L FSI Engine
122
Alternator C 2.0L TFSI Engine
129
Alternator C 2.5L Petrol Engine
136
Alternator C 1.9L Diesel Engine
139
Alternator C 1.9L Diesel Engine with Diesel Particle Filter
146
Alternator C 2.0L SDI Engine
152
Alternator C 2.0L Diesel Engine
156
Alternator C 2.0L CR Diesel Engine
161
Alternator C 2.0L TSI Engine
166
Removing and Installing Poly-V Belt Pulley on Alternator C
171
Voltage Regulator C1 for Alternator C
176
Cruise Control System (CCS)
180
Gauges, Instruments
181
Dash Panel Insert
181
Renewing Dash Panel Insert
181
Removing and Installing Dash Panel Insert (up to MY2009)
182
Removing and Installing Dash Panel Insert (from MY2010)
183
Back of Dash Panel Insert (up to MY2009)
184
Back of Dash Panel Insert (from MY2010)
184
Pin Assignment of Connectors at Dash Panel Insert
184
Warning Lamp Symbols on Dash Panel Insert (up to MY2009)
184
Warning Lamp Symbols on Dash Panel Insert (from MY2010)
186
Service Interval Display
188
Resetting Service Interval Display
188
Windscreen Wash/Wipe System
189
Windscreen Wiper System
189
Deactivating Wiper Motor Control Unit J400 APP Function
189
Assembly Overview - Windscreen Wiper System
191
Removing and Installing Windscreen Wiper System
191
Removing and Installing Wiper Arms
196
Adjusting Wiper Blade Park Position
196
Removing and Installing Joint-Free Wiper Blades
198
Removing and Installing Rain and Light Sensor G397
198
Coding Rain and Light Sensor G397
200
Windscreen Washer System
202
Assembly Overview - Windscreen Washer System
202
Removing and Installing Washer Fluid Reservoir
203
Removing and Installing Windscreen and Rear Window Washer Pump V59
205
Removing and Installing Windscreen Washer Fluid Level Sender G33
206
Removing and Installing Windscreen Washer System Spray Jets
207
Adjusting Windscreen Washer System Spray Jets
207
Rear Window Wiper System
208
Assembly Overview - Rear Window Wiper System
208
Removing Rear Window Wiper
208
Adjusting Rear Window Wiper Park Position
210
Removing and Installing Joint-Free Wiper Blades
211
Rear Window Washer System
213
Assembly Overview - Rear Window Washer System
213
Removing and Installing Washer Jet
214
Adjusting Spray Jet
214
Headlight Washer System
215
Assembly Overview - Headlight Washer System
215
Removing and Installing Headlight Washer System Pump V11
216
Removing and Installing Spray Jet Pop-Up Cylinders
217
Removing and Installing Spray Jet Assembly
217
Adjusting Headlight Washer System Spray Jets
218
Bleeding Headlight Washer System
218
Washer Fluid Line Hose Couplings
220
Hose Repair
221
Lights, Bulbs, Switches - Exterior
222
Headlights with Halogen Bulbs (up to MY2009)
222
Assembly Overview
222
Removing and Installing Headlight
223
Adjusting Headlight Installation Position
225
Renewing Bulbs
226
Removing and Installing Headlight Range Control Motor
232
Repairing Headlight Retaining Tabs
239
Converting Headlights for Use When Driving on the Left or Right
241
Adjusting Headlights
243
Headlights with Halogen Bulbs (from MY2009)
244
General Description
244
Assembly Overview
244
Removing and Installing Headlight
246
Adjusting Headlight Installation Position
248
Renewing Bulbs
249
Removing and Installing Headlight Range Control Motor
255
Repairing Headlight Securing Tabs
259
Converting Headlights for Use When Driving on the Left or Right
262
Adjusting Headlights
265
Headlights with Gas Discharge Bulbs (up to MY2009)
266
Operation and Safety Notes for Gas Discharge Bulbs
266
Assembly Overview
269
Removing and Installing Headlight
270
Adjusting Headlight Installation Position
270
Renewing Bulbs
270
Removing and Installing Headlight Range Control Motor
276
Removing and Installing Gas Discharge Light Control Unit
279
Control Unit for Headlight Range Control J431
280
Vehicle Level Sender
283
Repairing Headlight Securing Tabs
284
Converting Headlights for Use When Driving on the Left or Right
285
Adjusting Headlights
285
Headlights with Gas Discharge Bulbs and Cornering Lights (from MY2010)
286
General Description
286
Assembly Overview
287
Removing and Installing Headlight
288
Adjusting Headlight Installation Position
290
Renewing Bulbs
290
Headlight Starter for Gas Discharge Bulb
295
Power Output Module for Headlight
296
Headlight Range Control Unit J431
298
Headlight Range Control Motor
300
Swivel Module Position Sensor
300
Headlight Screen Adjustment Solenoid
301
Vehicle Level Sender
302
LED Module for Daytime Running Light and Side Light
302
Converting Headlights for Use When Driving on the Left or Right
302
Repairing Headlight Securing Tabs
304
Adjusting Headlights
304
Fog Lights
305
Assembly Overview - Fog Lights (up to MY2009)
305
Assembly Overview - Fog Lights (from MY2010)
306
Removing and Installing Fog Lights (up to MY2009)
306
Removing and Installing Fog Lights (from MY2010)
307
Removing and Installing Fog Light/Cornering Light Bulb
308
Adjusting Fog Lights
309
Bulb for Turn Signal Repeater Light and Entry Light in Exterior Mirror
310
Removing and Installing Turn Signal Bulb
310
Removing and Installing Entry Light in Exterior Mirror
310
Removing and Installing Front Side Marker Light in Front Bumper
313
Rear Side Marker Bulb (Usa/Canada Only)
314
Tail Lights
315
Assembly Overview - Tail Light in Side Panel (Bulbs) - Saloon
315
Removing and Installing Tail Light in Side Panel (Bulbs) - Saloon
315
Removing and Installing Tail Light Bulb Carrier in Side Panel - Saloon
316
Tail Light in Side Panel (LED) - Saloon
317
Removing and Installing Tail Light in Side Panel (LED) - Saloon
317
Assembly Overview - Tail Light in Rear Lid - Saloon
318
Removing and Installing Tail Light in Rear Lid - Saloon
319
Removing and Installing Tail Light Bulb Holder in Rear Lid - Saloon
319
Assembly Overview - Tail Light - Variant
321
Removing and Installing Tail Light - Variant
321
Removing and Installing Tail Light Bulb Holder - Variant
322
Removing and Installing Number Plate Lights
323
Additional Brake Lights
324
Removing and Installing Additional Brake Light Bulb M25 - Saloon
324
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Volkswagen Golf Variant 2007 Workshop Manual (372 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 12.72 MB
Table of Contents
Table of Contents
3
Golf Variant 2007 ➤ , Jetta
10
Body - Front
11
Lock Carrier
11
Tools
11
Assembly Overview - Lock Carrier, Service Position
12
Service Position
12
Removing and Installing Lock Carrier with Add-On Parts
14
Wing
16
Tools
16
Assembly Overview - Front Wing
17
Removing and Installing Wing
17
Removing and Installing Wing Bracket
18
Noise Insulation
20
Tools
20
Assembly Overview - Noise Insulation
21
Underbody Cladding
22
Tools
22
Assembly Overview - Underbody Cladding
23
Assembly Overview - Rear Underbody Cladding
24
Plenum Chamber Bulkhead
25
Tools
25
Assembly Overview - Plenum Chamber Bulkhead
25
Bonnet, Rear Lid
26
Bonnet
26
Tools
26
Assembly Overview - Bonnet
27
Removing and Installing Bonnet
27
Removing Gas Strut
29
Releasing Gas from Gas Strut
29
Removing and Installing Lid Hinge
29
Removing and Installing Insulation
30
Assembly Overview - Bonnet Latch and Release Components
33
Removing and Installing Bonnet Lock
33
Disconnecting Bowden Cable
34
Adjusting Bonnet
35
Removing and Installing Release Lever
37
Rear Lid (Saloon)
39
Tools
39
Assembly Overview - Rear Lid
39
Removing and Installing Rear Lid
40
Removing Gas Strut
40
Releasing Gas from Gas Strut
41
Removing and Installing Lid Hinge
41
Removing and Installing Striker Pin
42
Adjusting Rear Lid
43
Assembly Overview - Lid Lock and Lock Cylinder Carrier
45
Removing and Installing Lock Cylinder
45
Removing and Installing Handle Trim
46
Removing and Installing Lid Lock
46
Rear Lid Seal
47
Removing and Installing Rear Lid Seal
48
Rear Lid (Variant)
49
Tools
49
Assembly Overview - Rear Lid
49
Removing and Installing Rear Lid
50
Removing and Installing Gas Strut
51
Releasing Gas from Gas Strut
52
Removing and Installing Rear Lid Hinge
52
Adjusting Rear Lid
54
Removing and Installing Release Button
57
Removing and Installing Lid Lock
58
Rear Lid Seal
60
Removing and Installing Rear Lid Seal
61
Registration Plate Carrier
63
Fuel Tank Flap Unit (Saloon)
64
Assembly Overview - Tank Flap Unit
64
Removing and Installing Tank Flap Unit
64
Removing and Installing Tank Filler Flap Locking Motor V155
66
Fuel Tank Flap Unit (Variant)
68
Assembly Overview - Tank Flap Unit
68
Removing and Installing Tank Flap Unit
68
Removing and Installing Tank Filler Flap Locking Motor V155
70
Front Doors, Door Components, Central Locking
73
Front Door
73
Tools
73
Materials
74
Assembly Overview - Door Assembly
74
Assembly Overview - Door Hinges
76
Removing and Installing Door
78
Adjusting Door
80
Removing and Installing Outer Panel on Door
83
Installing New Outer Panel on Door
86
Removing and Installing Retaining Rail on Door Outer Panel
90
Installation Notes for Bonding a New Outer Panel on Door
92
Minimum Curing Period
92
Cleaning off Excess Adhesive Sealing Material
93
Assembly Overview - Door Inner Part
94
Assembly Overview - Door Handle and Door Lock
95
Removing and Installing Housing
96
Removing and Installing Door Handle
96
Removing and Installing Bearing Bracket
99
Removing and Installing Door Lock
100
Assembly Overview - Side Impact Protection
102
Door Inner Seal
102
Removing and Installing Door Inner Seal
103
Removing and Installing Door Outer Seal
104
Central Locking
108
Fitting Location Overview - Central Locking Components
108
Adapting Keys with Remote Control
110
Assembly Overview - Battery for Folding Key with Remote Control
110
Removing and Installing Battery for Folding Key with Remote Control
111
Rear Doors, Door Components
112
Rear Door (Saloon)
112
Tools
112
Materials
113
Assembly Overview - Door Assembly
113
Assembly Overview - Door Hinges
115
Removing and Installing Door
117
Adjusting Door
119
Removing and Installing Outer Panel on Door
122
Installing New Outer Panel on Door
125
Removing and Installing Retaining Rail on Door Outer Panel
129
Installation Notes for Bonding a New Outer Panel on Door
131
Minimum Curing Period
131
Cleaning off Excess Adhesive Sealing Material
132
Assembly Overview - Door Inner Part
133
Assembly Overview - Door Handle and Door Lock
134
Removing and Installing Housing
134
Removing and Installing Door Handle
135
Removing Bearing Bracket
137
Removing and Installing Door Lock
139
Assembly Overview - Side Impact Protection
141
Door Inner Seals
141
Removing and Installing Door Inner Seal
142
Removing and Installing Door Outer Seal
143
Rear Door (Variant)
147
Tools
147
Assembly Overview - Rear Door
148
Assembly Overview - Door Hinges
148
Removing and Installing Door
150
Adjusting Door
152
Assembly Overview - Assembly Carrier
154
Removing and Installing Assembly Carrier
155
Assembly Overview - Door Handle and Door Lock
160
Removing and Installing Housing
161
Removing and Installing Door Handle
161
Removing and Installing Bearing Bracket
164
Removing and Installing Door Lock
165
Door Inner Seals
165
Removing and Installing Door Inner Seal
166
Removing and Installing Door Outer Seal
167
Sunroof
171
Sliding/Tilting Sunroof with Glass Panel (Meritor)
171
Tools
171
Function
171
Assembly Overview - Sliding/Tilting Sunroof with Glass Panel
173
Removing and Installing Bellows
174
Removing and Installing Sliding/Tilting Sunroof Glass Panel
176
Adjusting Height of Sliding/Tilting Sunroof Glass Panel
177
Adjusting Panel Seal
178
Renewing Panel Seal
179
Removing and Installing Wind Deflector
179
Removing and Installing Sliding Headliner
180
Removing and Installing Sliding/Tilting Sunroof Glass Panel Drive
181
Adjusting Drive for Sliding/Tilting Sunroof Glass Panel (0 Position)
182
Removing and Installing Sliding/Tilting Sunroof Glass Panel Automatic Preselection Switch
182
Checking Parallel Running
182
Adjusting Parallel Running
183
Assembly Overview - Carrier Unit
184
Removing and Installing Carrier Unit
184
Operating Without Current
187
Removing and Installing Guide Plate
187
Removing and Installing Guide Plate
188
Cleaning Water Drain Hoses
189
Panorama Sliding Sunroof (Arvin-Meritor)
192
Tools
192
Function
192
Establishing Reference Points of Panorama Sliding Roof
193
Assembly Overview - Panorama Sliding Roof
194
Removing and Installing Front Glass Panel
195
Removing and Installing Rear Glass Panel
197
Adjusting Height of Front and Rear Glass Panel
198
Renewing Seals for Rear Glass Panel
200
Renewing Outer Seal
201
Renewing Inner Seal
203
Removing and Installing Wind Deflector
203
Removing and Installing Wind Deflector Bracket
205
Removing and Installing Preselector for Glass Panel and Sun Blind
206
Removing and Installing Sliding Sunroof Motor
206
Removing and Installing Sun Blind Motor
208
Removing and Installing Sun Blind
209
Assembly Overview - Assembly Frame
213
Installing and Removing Motor Plate and Sun Blind Cable
214
Removing and Installing Assembly Frame
217
Removing and Installing Rear Part
219
Removing and Installing Front Motor Plate
222
Removing and Installing Tilting Mechanism and Front Glass Panel Cable
225
Maintenance and Care
227
Operating Without Current
227
Sun Blind
228
Cleaning Water Drain Hoses
229
Volkswagen Golf Variant 2007 Workshop Manual (374 pages)
Running gear, axles, steering
Brand:
Volkswagen
| Category:
Automobile
| Size: 12.43 MB
Table of Contents
Golf Variant 2007 ➤ , Jetta
8
Technical Data
9
General Information
11
Front Suspension
12
Repairing Front Suspension
13
Raising Wheel Suspension to Unladen Position
14
Subframe, Anti-Roll Bar, Suspension Links
17
Assembly Overview: Front Left Vehicle Level Sender G78
22
Repairing Thread in Longitudinal Member
23
Fixing Position of Subframe and Brackets
24
Lowering Subframe
25
Removing and Installing Subframe Without Steering Box
29
Removing and Installing Subframe with Steering Box
31
Repairing Subframe (Front-Wheel Drive)
36
Repairing Subframe (Four-Wheel Drive)
39
Checking Swivel Joint
43
Removing and Installing Swivel Joint
44
Removing and Installing Suspension Link with Mounting Bracket
46
Renewing Bonded Rubber Bush for Suspension Link
54
Renewing Mounting Bracket with Suspension Link Bush
56
Removing and Installing Anti-Roll Bar
58
Assembly Overview: Wheel Bearing
63
Removing and Installing Wheel Bearing Unit
64
Removing and Installing Wheel Bearing Housing
66
Assembly Overview: Suspension Strut
70
Removing and Installing Suspension Strut
71
Repairing Suspension Strut
76
Removing and Installing Drive Shafts
78
Loosening and Tightening 12-Point Flange Bolt Securing Drive Shaft
79
Removing and Installing Drive Shaft with Constant Velocity Joint
80
Removing and Installing Left Drive Shaft with (Push-On) Constant Velocity Slip Joint
82
Removing and Installing Right Drive Shaft with (Push-On) Constant Velocity Slip Joint
86
Removing and Installing Drive Shafts with Triple Roller Joint Aar2600I
89
Removing and Installing Drive Shafts with Triple Roller Joint Aar3300I
91
Removing and Installing Intermediate Shaft
93
Repairing Drive Shaft - Overview of Drive Shafts
95
Heat Shields for Drive Shafts
97
Assembly Overview: Drive Shaft with VL90 or VL100 Constant Velocity Joint
98
Dismantling and Assembling Drive Shaft with VL90 or VL100 Constant Velocity Joint
100
Checking Outer Constant Velocity Joint
104
Checking Inner Constant Velocity Joint
105
Assembly Overview: Drive Shaft with VL107 Constant Velocity Joint (Bolt-On)
108
Dismantling and Assembling Drive Shaft with VL107 Constant Velocity Joint
110
Golf Variant 2007 ➤ , Jetta
111
Repairing Intermediate Shaft
115
Assembly Overview: Drive Shaft with VL107 Constant Velocity Slip Joint (Push-On)
117
10.1 Dismantling and Assembling Drive Shaft with VL107 (Push-On) Constant Velocity Slip Joint
118
Checking Outer Constant Velocity Joint
120
Assembly Overview: Drive Shaft with Triple Roller Joint Aar2600I
122
Dismantling and Assembling Drive Shaft with Triple Roller Joint Aar2600I
123
Assembly Overview: Drive Shaft with Triple Roller Joint Aar3300I
128
Dismantling and Assembling Drive Shaft with Triple Roller Joint Aar3300I
130
Appraisal of Accident Vehicles
135
Repairing Rear Suspension (Front-Wheel Drive)
136
Rear Axle in Unladen Position
137
Assembly Overview: Subframe, Transverse Link, Track Rod (Front-Wheel Drive)
140
Removing and Installing Rear Axle
142
Vehicle Level Sender for Vehicles with Automatic Headlight Range Control
147
Removing and Installing Upper Transverse Link
148
Removing and Installing Lower Transverse Link
150
Removing and Installing Track Rod
151
Assembly Overview: Wheel Bearing Housing, Trailing Arm (Front-Wheel Drive)
155
Removing and Installing Wheel Bearing Housing
156
Renewing Bonded Rubber Bush for Wheel Bearing Housing
160
Removing and Installing Wheel Bearing/Wheel Hub Unit
163
Removing and Installing Trailing Arm with Mounting Bracket
165
Repairing Trailing Arm
169
Assembly Overview: Shock Absorber, Coil Spring
172
Removing and Installing Shock Absorbers
174
Repairing Shock Absorber
176
Assembly Overview: Anti-Roll Bar
178
Bluemotion (Front-Wheel Drive)
181
Removing and Installing Shield
182
Repairing Rear Suspension (Four-Wheel Drive)
184
Rear Axle in Unladen Position
186
Assembly Overview: Subframe, Final Drive (Four-Wheel Drive)
188
Repairing Subframe
194
Assembly Overview: Transverse Link, Track Rod (Four-Wheel Drive)
201
Overview - Rear Left Vehicle Level Sender G76
204
Removing and Installing Upper Transverse Link
205
Removing and Installing Lower Transverse Link
207
Removing and Installing Track Rod
209
Assembly Overview: Wheel Bearing Housing, Trailing Arm (Four-Wheel Drive)
212
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Volkswagen Golf Variant 2007 Workshop Manual (319 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 12.2 MB
Table of Contents
Table of Contents
3
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta
8
Interior Equipment
9
Interior Mirror
9
Tools
9
Automatic Anti-Dazzle Interior Mirror
9
Removing and Installing Interior Mirror with Rain Sensor
9
Bonding on Retaining Plate for Interior Mirror with Rain Sensor
10
Removing and Installing Interior Mirror in Vehicles with Adaptive Cruise Control
11
Removing and Installing Interior Mirror
13
Bonding on Retaining Plate for Interior Mirror Without Rain Sensor
13
Compartments, Covers and Trims
15
Tools
15
Removing and Installing Basic Version Centre Console (Jetta 2010 ▸, Golf Variant 2010 ▸)
19
Removing and Installing Highline Centre Console (Jetta 2005 ▸, Golf Variant 2007 ▸)
24
Removing and Installing Highline Centre Console (Jetta 2010 ▸, Golf Variant 2010 ▸)
33
Removing and Installing Mounting Bracket for Centre Console (Jetta 2005 ▸, Golf Variant 2007 ▸)
43
Removing and Installing Mounting Bracket for Centre Console and Mounting Bracket for Footwell Trim (Jetta 2010 ▸, Golf Variant 2010 ▸)
44
Removing and Installing Cup Holder in Highline Centre Console
45
Repairing Cup Holder in Centre Console, Highline
46
Removing and Installing Dash Panel Centre Vents (Vehicles with no Climatronic) (Jetta 2005 ▸, Golf Variant 2007 ▸)
51
Removing and Installing Dash Panel Centre Vents (Vehicles with Climatronic) (Jetta 2005 ▸, Golf Variant 2007 ▸)
53
Removing and Installing Centre Storage Compartment in Dash Panel (Jetta 2010 ▸, Golf Variant 2010 ▸)
56
Removing and Installing Dash Panel Centre Vents (Jetta 2010 ▸, Golf Variant 2010 ▸)
57
Removing and Installing Dash Panel Middle Trim (Jetta 2005 ▸, Golf Variant 2007 ▸)
59
Removing and Installing Dash Panel Middle Trim (Jetta 2010 ▸, Golf Variant 2010 ▸)
60
Removing and Installing Air Conditioner Controls Unit / Heater Controls Unit Trim (Jetta 2010 ▸, Golf Variant 2010 ▸)
61
Removing and Installing Dash Panel End Trims
62
Removing and Installing Steering Column Trim
63
Removing and Installing Left Trim Panel on Driver Side with no Storage Compartment
64
Removing and Installing Left Trim Panel on Driver Side with Storage Compartment
66
Removing and Installing Right Trim Panel on Driver Side
68
Removing and Installing Glove Compartment
70
Removing and Installing Glove Compartment Lock Cylinder
74
Removing and Installing Footwell Cover on Driver Side
75
Removing and Installing Centre Cover (Jetta 2005 ▸, Golf Variant 2007 ▸)
80
Removing and Installing Centre Cover (Jetta 2010 ▸, Golf Variant 2010 ▸)
80
Removing and Installing Sun Visor
81
Sill Panel Mouldings
85
Removing and Installing Sill Panel Mouldings
85
Removing and Installing Wheel Housing Liner (Saloon)
86
Removing and Installing Wheel Housing Liner (Variant)
87
Grab Handles
89
Removing and Installing Roof Grab Handles
89
Removing and Installing Roof Grab Handle Bracket
90
Net Partition
92
Removing and Installing Net Partition
92
Removing and Installing Net Partition Mountings
93
Removing and Installing Net Partition Bracket on Vehicles with no Panorama Sliding Roof
94
Removing and Installing Net Partition Bracket on Vehicles with Panorama Sliding Roof
95
Passenger Protection
96
Seat Belts
96
General Safety Regulations When Working on Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
97
Special Instructions for Belt Tensioners
98
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
98
Assembly Overview - Front Seat Belts
99
Removing and Installing Front Seat Belts
99
Removing and Installing Front Belt Height Adjuster
101
Removing and Installing Front Belt Buckle
102
Assembly Overview - Rear Outer Seat Belts (Saloon)
104
Removing and Installing Rear Outer Seat Belts (Saloon)
104
Assembly Overview - Rear Outer Seat Belts (Variant)
106
Removing and Installing Rear Outer Seat Belts (Variant)
106
Assembly Overview - Rear Centre 3-Point Seat Belt
108
Removing and Installing Rear Centre 3-Point Seat Belt
108
Removing and Installing Middle Rear Seat Lap Belt
109
Removing and Installing Rear Double Belt Buckle
110
Inspecting Seat Belts
112
Points to Check
112
Checking Child Seat Anchors (ISOFIX) after an Accident
116
Points to Check
116
Removing and Installing Child Seat Anchorages in Rear Shelf
116
Airbag
117
Overview of Locations - Airbag Systems
117
General Safety Regulations When Working on Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
119
Special Instructions for Driver and Front Passenger Airbag
120
Special Instructions for Curtain Airbag Modules
120
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
120
Deactivating the Airbag
120
Renewing Airbag Units Following an Accident
121
Removing and Installing Airbag Control Unit J234
122
Removing and Installing Airbag Unit on Driver Side (Jetta 2005 ▸, Golf Variant 2007 ▸)
124
Removing and Installing Airbag Unit on Driver Side (Jetta 2010 ▸, Golf Variant 2010 ▸)
128
Removing and Installing Airbag Coil Connector and Return Spring with Slip Ring F138
131
Removing and Installing Key Operated Switch to Deactivate Front Passenger Airbag E224
131
Removing and Installing Knee Airbag (Jetta 2010 ▸, Golf Variant 2010 ▸)
132
Drive Vehicles
134
Drive Vehicles
136
Removing and Installing Return Spring with Slip Ring
138
Removing and Installing Front Passenger Airbag Unit
138
Removing and Installing Side Airbags on Driver and Front Passenger Sides
143
Removing and Installing Rear Side-Airbag
144
Removing and Installing Curtain Airbag on Driver and Passenger Side (Saloon)
146
Removing and Installing Curtain Airbag on Driver and Passenger Side (Variant)
148
Removing and Installing Seat Occupied Sensor, Front Passenger Side G128
150
Adapting Components
155
Seat Occupied Recognition (USA)
156
Safety Precautions for When Working on Seat Occupied Recognition
156
Procedure for Seat Belt Tensioner after an Accident and /Or Triggering of Airbag
156
Assembly Overview - Seat Occupied Recognition (USA)
157
Parts Repair Kit for Seat Occupied Recognition
157
Removing and Installing Repair Kit for Seat Occupied Recognition on Vehicles with Manually Adjusted Seats
158
Removing and Installing Repair Kit for Seat Occupied Recognition on Vehicles with Electrically Adjusted Seats
167
Importers Reporting Obligation
176
Crash Sensors
178
Tools
178
Removing and Installing Side Airbag Crash Sensor on Driver Side G179
181
Variant 2010 ▸)
181
Removing and Installing Side Airbag Crash Sensor on Front Passenger Side G180 (Jetta 2010 ▸, Golf Variant 2010 ▸)
183
Removing and Installing Crash Sensors in Rear Wheel Housing (Saloon)
183
Removing and Installing Crash Sensors in Rear Wheel Housing (Variant)
185
Volkswagen Golf Variant 2007 Workshop Manual (246 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 9.73 MB
Table of Contents
Table of Contents
3
Technical Data
5
Gearbox Identification
5
Location on Gearbox
5
Identification Code, Assembly Allocation and Capacities
5
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta
5
Overview - Power Transmission
9
Calculating Overall Gear Ratio „I
11
General Repair Notes
12
Contact Corrosion
12
Special Tools
12
Components
12
Clutch
16
Fault Finding, Power Transmission
16
Repairing Clutch Mechanism
17
Overview
17
Assembly Overview - Pedal Cluster
18
Removing and Installing Over-Centre Spring
19
Removing and Installing Clutch Pedal
23
Removing and Installing Mounting Bracket
27
Removing and Installing Master Cylinder
33
Removing and Installing Clutch Position Sender G476
34
Assembly Overview - Hydraulics (LHD)
38
Assembly Overview - Hydraulics (RHD)
40
Bleeding Clutch System
41
Repairing Clutch Release Mechanism
43
Removing Pipe/Hose Line and Bleeder from and Installing on Slave Cylinder
44
Removing and Installing Slave Cylinder with Release Bearing
44
Removing and Installing Pipe/Hose Line or Plastic Line
45
Renewing Input Shaft Seal
47
Repairing Clutch - Vehicles with Turbo Diesel Engine
49
Determining Clutch Manufacturer
49
Removing and Installing „Sachs" Clutch
51
Repairing „Sachs" Clutch
54
Removing and Installing „Luk" Clutch
54
Repairing „Luk" Clutch
57
Repairing Clutch - Vehicles with Petrol Engine
58
Repairing Clutch
59
Removing and Installing Clutch
59
Controls, Housing
63
Repairing Selector Mechanism
63
Installation Position of Selector Mechanism
63
Overview of Selector Mechanism
64
Removing and Installing Gear Knob and Frame
66
Removing and Installing Gaiter with Gear Knob and Noise Insulation
66
Repairing Gear Lever and Selector Housing (through 10.06)
68
Repairing Gear Lever and Selector Housing (from 11.06)
70
Assembly Overview - Removing and Installing Selector Cables
75
Plastic Relay Lever
79
Removing and Installing Selector Mechanism
82
Removing and Installing Gear Selector Cable and Gate Selector Cable
84
Adjusting Selector Mechanism
86
Functional Check
88
Removing and Installing Gearbox in Vehicles with Turbo Diesel Engine
89
Removing Gearbox
89
Transporting Gearbox
100
Installing Gearbox
101
Specified Torques
108
Removing and Installing Gearbox, Vehicles with Petrol Engine
110
Removing Gearbox
110
Transporting Gearbox
120
Installing Gearbox
121
Specified Torques
128
Checking Gearbox Oil
130
Dismantling and Assembling Gearbox
132
Overview - Rear Final Drive
132
Assembly Overview
133
Removing and Installing Gearbox Housing and Selector Mechanism
134
Removing and Installing Input Shaft, Output Shafts, Differential and Selector Rods
136
Assembly Order, Gearbox »Without« Retaining Ring a for Input Shaft Sealing Cover
138
Assembly Order, Gearbox »With« Retaining Ring a for Input Shaft Sealing Cover
149
Repairing Gearbox Housing
161
Repairing Clutch Housing
171
Repairing Selector Unit
176
Renewing Oil Seal for Selector Shaft
177
Repairing Selector Forks
179
Volkswagen Golf Variant 2007 Maintenance Manual (214 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 5.89 MB
Table of Contents
Table of Contents
3
1 Engine List
5
In Litres Number of Cylinders 4
8
Engine List
9
2 Service Work
10
Service Tables for "Rest of World" Markets
10
Spark Plugs
13
Service Scope for North American and Canadian Markets
15
Service Scope for "Rest of World" Markets up to Model Year 2007
21
Page
21
Service Scope for "Rest of World" Markets from Model Year 2008
29
Oil Change Service
29
Interval Service
31
Inspection Service
32
Service Intervals for "Rest of World" Markets
39
Service Intervals for North American and Canadian Markets
39
Information on Longlife Service or Time or Distance Dependent Service
40
3 General
41
Tow Starting/Towing for North American and Canadian Markets
41
Raising Vehicle with Lifting Platform and Trolley Jack
45
Sticker
45
Delivery Inspection
46
Connecting Vehicle Diagnostic Tester
47
Vehicle Identification Number
50
Vehicle Data Sticker
50
Countries with Elevated Sulphur Content in Diesel Fuel
51
Severe Operating Conditions
51
Engine Code and Engine Number
52
Engine Oils for North American and Canadian Markets
52
Engine Oils for "Rest of World" Markets
52
RME Fuel -Biodiesel- for Vehicles up to 05.2006
53
Type Plate
53
4 Descriptions of Work
55
Removable Towing Bracket: Check
57
Swivel Joints: Visual Check
59
Driving Light Assist and Cornering Light: Check Function
59
Automatic Gearbox: Check ATF Level, 09G Gearbox
60
Battery: Check Battery Terminal Clamps for Secure Seating
60
Battery: Check Using Battery Tester with Printer VAS 5097A
62
Front Passenger Front Airbag: Check Activation / Deactivation for Vehicles Without Seat
62
Occupied Recognition
62
Checking Tyres: Condition, Wear Pattern, Inflation Pressure, Tread Depth
63
General Notes
65
Brake and Clutch System: Change Brake Fluid
71
Brake Fluid Level: Check
75
Brake System: Perform Visual Check for Leaks and Damage
76
Front and Rear Brake Pads/Linings: Check Thickness
76
Front Brake Pads
77
Checking Diesel Particulate Filter
78
6-Speed Dual Clutch Gearbox (DSG) 02E: Change Oil and Filter
78
Electric Windows: Check Positioning (Open and Close Functions)
79
Vehicle System Test: Perform Test
79
Protective Bellows: Visual Check
80
Renewing Rubber Buffers for Engine Cover
81
Haldex Coupling (Jetta 4Motion): Change Oil
82
Poly V-Belt: Adjust Tension on Engines Without Automatic Tensioning Roller
85
Poly V-Belt: Check Condition
86
Dash Panel Insert: Adapt Menu Language Versions
87
Compass: Set Compass Zone and Calibrate Compass (for North American, Canadian and Mexican Markets)
88
Multifunction Steering Wheel
88
Cooling System: Check Frost Protection and Coolant Level
92
Fuel Filter: Renew
95
Air Filter: Clean Housing and Renew Filter Element
99
Memory Seat: Perform Initialisation
108
Engine and Components in Engine Compartment (from above and Below): Perform Visual Check for Leaks and Damage
109
Engine Cover -Top-: Removing and Installing
109
Removing and Installing Engine Compartment Cover -Bottom- (Noise Insulation)
120
Engine Oil Level: Check
121
Engine Oil: Drain or Extract; Renew Oil Filter and Replenish Engine Oil
121
Checking Breakdown Set
137
Panorama Sliding Roof: Check Function, Clean Guide Rails if Necessary and Grease with Special Grease, Clean Wind Deflector
138
Performing Road Test (Driving Behaviour, Noises, Air Conditioner Etc.)
139
Wheel Securing Bolts: Tighten to Prescribed Torque Setting
140
Reading Radio Code with Fault Reader
143
Radio/Navigation System: Activate Anti-Theft Coding
144
Tyre Pressure Monitoring: Perform Basic Setting
148
Renewing Tyre Pressure Sensors
150
Dust and Pollen Filter: Clean Housing and Renew Filter Element
150
Headlight Adjustment: Check
151
Adjusting Headlights
155
Service Interval Display: Reset
157
Service Interval Display: Recode (for "Rest of World" Markets)
158
Service Interval Display: Recode at Delivery Inspection
160
Markets)
160
Service Interval Display: Recode at First Oil Change Service (for North American and Canadian Markets)
162
Sunroof: Check Function, Clean and Grease Guide Rails
164
Window Wash/Wipe System and Headlight Washer System: Check Function
164
Wiper Blades: Check Park Position
169
Wiper Blade Protection: Remove
170
Track Rod Ends: Check Play, Security and Boots
173
Auxiliary Heater: Set Weekday in Menu of Combi-Instrument
173
Door Arrester: Grease
174
Transportation Mode: Switch off
174
Transportation Devices: Remove Blocking Pieces from Front Axle Springs
176
Underbody Sealant: Perform Visual Check for Damage to Underbody Sealant, Underbody Panels, Routing of Lines and Plugs
176
Clock and Date: Set to Correct Time
177
Camshaft Drive Toothed Belt: Check (TDI Unit Injector Engines)
178
Toothed Belt and Toothed Belt Tensioning Roller: Renew (TDI Engines)
178
Camshaft Drive Toothed Belt: Renew (2.0 L FSI and TFSI)
179
Camshaft Drive Toothed Belt: Check (4-Cylinder Petrol Engines 1.4 L and 1.6 L)
179
Spark Plugs: Renew
179
Volkswagen Golf Variant 2007 Repair Manual (224 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 15.42 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Transmission Identification
5
Overview - Transmission
6
Engine Codes, Engine Allocation
7
Capacities
8
Safety Precautions
9
General Safety Precautions
9
Safety Precautions When Working on Vehicles with Start/Stop System
9
Safety Precautions During Road Test with Testing Equipment
10
Tow Starting and Towing Notes
11
General Repair Information
12
Tools
12
Transmission
12
Working with Vehicle Diagnostic Testers
17
Clutch
19
Dual Clutch, Removing and Installing, through Transmission Production Date 05/2011
19
Overview - Dual Clutch, through Transmission Production Date 05/2011
19
Dual Clutch, Removing, through Transmission Production Date 05/2011
21
K 1" and "K 2" Clutch Engaging Bearing Position, Adjusting, Transmission Production Date through 05/2011
24
Dual Clutch, Installing, Transmission Production Date through 05/2011
37
Dual Clutch, Removing and Installing, from Transmission Production Date 06/2011
44
Overview - Dual Clutch, Transmission Production Date from 06/2011
44
Dual Clutch, Removing, Transmission Production Date from 06/2011
46
K 1" and "K 2" Clutch Engaging Bearing Position, Adjusting, Transmission Production Date from 06/2011
49
Dual Clutch, Installing, Transmission Production Date from 06/2011
62
Clutch-Side Seals, Removing and Installing
67
Special Tools
70
Controls, Housing
74
Transmission Fluid, Replacing
74
Selector Mechanism
78
Selector Mechanism Overview, through 02/2009
78
Selector Lever Cable, Removing and Installing, through 02/2009
80
Selector Mechanism Overview, from 03/2009
88
Selector Mechanism, Removing and Installing, Vehicles from 03/2009
89
Selector Lever Cable, Checking
97
Selector Lever Cable, Adjusting
98
Selector Lever, Emergency Release
100
Selector Lever Handle, Removing and Installing
100
Button in Handle, Moving into Installation Position
103
Selector Mechanism, Checking
105
DSG Transmission Mechatronic J743
107
DSG Transmission Mechatronic J743 Safety Precautions
107
Overview - Mechatronic
108
DSG Transmission Mechatronic J743 , Removing with Transmission Installed
109
DSG Transmission Mechatronic J743 , Moving into "Removal Position" by Hand
119
DSG Transmission Mechatronic J743 , Moving into Re- Moval Position by Hand
119
DSG Transmission Mechatronic J743 , Installing
123
Overview - Shift Forks with Mechatronic Removed
129
Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010
131
Transmissions with Different Output Shafts
131
Transmission, Removing, Vehicles with 1.4L/90 Kw TFSI Engine and 1.4L/118 Kw TSI Engine
131
Transmission, Removing, Vehicles with 1.6L/75 Kw MPI Engine
139
Transmission, Removing, Vehicles with 1.9L 77 Kw TDI PD Engine
147
Transmission, Removing, Vehicles with 1.6L/77 Kw TDI CR Engine
154
Transmission, Installing, Jetta from MY 2005, Golf Wagon from MY 2007, Golf Wagon from
161
Transmission to Engine" Tightening Specifications and Subframe Mount Information
165
Transmission, Removing and Installing, Jetta from MY 2011
170
Transmission, Removing, Jetta 2011 with 1.4L/90 Kw TFSI Engine and 1.4L/118 Kw TSI Engine
170
Transmission, Removing, Jetta 2011 with 1.6L/77 Kw TDI CR Engine
179
Transmission, Installing, Jetta MY 2011
187
Tightening Specifications
192
Transmission, Transporting and Securing to Assembly Stand
195
Special Tools
198
Volkswagen Golf Variant 2007 Service Manual (206 pages)
6-speed manual gearbox 02S
Brand:
Volkswagen
| Category:
Automobile
| Size: 11.23 MB
Table of Contents
Table of Contents
3
Technical Data
5
Gearbox Identification
5
Location on Gearbox
5
Identification Code, Assembly Allocation and Capacities
5
Overview - Power Transmission
9
Calculating Overall Gear Ratio "I
11
General Repair Notes
12
Components
12
Clutch
16
Fault Finding, Power Transmission
16
Repairing Clutch Mechanism
17
Overview
17
Assembly Overview - Pedal Cluster
18
Removing and Installing Over-Centre Spring
19
Removing and Installing Clutch Pedal
24
Removing and Installing Mounting Bracket
29
Removing and Installing Master Cylinder
35
Removing and Installing Clutch Position Sender G476
37
Assembly Overview - Hydraulics (LHD Vehicles)
41
Assembly Overview - Hydraulics (RHD Vehicles)
43
Removing and Installing Slave Cylinder
44
Bleeding Clutch System
46
Repairing Clutch Release Mechanism
48
Repairing Clutch, in Conjunction with Dual-Mass Flywheel
50
Determining Clutch Manufacturer
50
Removing and Installing Sachs Clutch
52
Repairing Sachs Clutch
54
Removing and Installing Luk Clutch
54
Repairing Luk Clutch
57
Repairing Clutch, in Conjunction with One-Piece Flywheel
58
Controls, Housing
61
Fault Finding, Power Transmission
61
Repairing Selector Mechanism
62
Installation Position of Selector Mechanism
62
Overview of Selector Mechanism
63
Removing and Installing Gear Knob and Frame
65
Removing and Installing Gaiter with Gear Knob and Noise Insulation
65
Repairing Gear Lever and Selector Housing (through 10.06)
67
Repairing Gear Lever and Selector Housing (from 11.06)
69
Assembly Overview - Removing and Installing Selector Cables
74
Plastic Relay Lever
77
Removing and Installing Selector Mechanism
79
Removing and Installing Gear Selector Cable and Gate Selector Cable
82
Adjusting Selector Mechanism
84
Functional Check
86
Removing and Installing Gearbox
88
Removing Gearbox
89
Transporting Gearbox
95
Installing Gearbox
96
Specified Torques
100
Checking and Topping up Gear Oil
103
Preparation
103
Draining Gear Oil
104
Filling with Gear Oil
105
Dismantling and Assembling Gearbox
106
Overview - Gearbox
106
Assembly Overview
107
Removing and Installing Cover for Gearbox Housing and 5Th and 6Th Gear
108
Removing and Installing Gearbox Housing and Shift Mechanism
111
Removing and Installing Input Shaft, Output Shaft, Differential and Selector Forks
112
Gear
113
Assembly Sequence - Dismantling and Assembling Gearbox Completely
119
Repairing Gearbox Housing and Clutch Housing
136
Repairing Gearbox Housing Cover
142
Repairing Selector Unit
146
Dismantling and Assembling Selector Forks
149
Volkswagen Golf Variant 2007 Workshop Manual (180 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 1.72 MB
Table of Contents
Table of Contents
5
Technical Data
7
1 General Notes on Air Conditioning Systems
7
Introduction
7
Additional Information
7
Basics of Air Conditioning
8
Vapour Pressure Table for Refrigerant R134A
9
Refrigerant R134A
10
Characteristics of Refrigerant R134A
11
Refrigerant Machine Oil
13
Comfort
15
How Air Conditioning Works
15
General Safety
16
Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling
19
Refrigerant R134A
19
Basics for Working on Refrigerant Circuit
20
2 General Information on Refrigerant Circuit
23
Refrigerant Circuit Components
23
Design of Refrigerant Circuit
31
Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station
31
On Refrigerant Circuit
31
Switch and Sender in Refrigerant Circuit and Related Connections
33
Electrical Components Not Installed in Refrigerant Circuit
36
Pressures and Temperatures in the Refrigerant Circuit
38
Refrigerant Circuit with Expansion Valve
38
Refrigerant Circuit with Restrictor and Reservoir
40
Test and Measurement Work that Can be Performed Using a Pressure Gauge
42
Air Conditioner Service and Recycling Equipment
43
Notes to Repairs on Refrigerant Circuit
44
3 Statutory Texts and Instructions
45
Statutes and Regulations
45
Recycling and Refuse Law
50
Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)
51
Maintaining Records on Refrigerant
51
4 Refrigerant Circuit
52
Important Repair Notes on Air Conditioning
52
Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant
52
5 Working with the Air Conditioner Service Station
53
Important Notes for Working with the Air Conditioner Service Station
54
Connecting Air Conditioner Service Station for Measuring and Checking
54
Draining Refrigerant Circuit Using Air Conditioner Service Station
55
Evacuating Refrigerant Circuit Using Air Conditioner Service Station
56
Charging Refrigerant Circuit Using Air Conditioner Service Station
57
Bringing Air Conditioning System into Service after Charging
58
Charging Container in Air Conditioner Service Station with Refrigerant
59
Draining Air Conditioner Service Station
59
6 Detecting Leaks in Refrigerant Circuit
61
Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen
62
Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796
64
Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting
65
System VAS 6201 or a Later Model
65
Volkswagen Golf Variant 2007 Workshop Manual (116 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 4.24 MB
Table of Contents
Table of Contents
3
Technical Data
5
Suggestions and Criticism, General Repair Notes
5
Suggestions and Criticism of this Workshop Manual
5
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta
5
General Repair Notes
6
Gearbox
6
Torque Converter
6
Atf
6
Automatic Gearbox Control Unit J217 with Fuzzy Logic
6
Control Units in Vehicle
6
Information on "09G Gearbox
6
Tools
6
Gearbox
7
Gaskets, Seals and Oil
8
Nuts and Bolts
8
Electrical Components
8
Guided Fault Finding, Vehicle Self-Diagnosis and Testing
9
Gearbox Identification
10
Gearbox Codes
10
Capacities
11
Planetary Gearbox and Final Drive
11
Codes, Gearbox Allocation, Ratios
12
Torque Converter
13
Identification of Torque Converter
13
Draining Torque Converter
13
Removing and Installing Torque Converter Oil Seal
13
Installing Torque Converter
14
Controls, Housing
15
Connecting "Tester
15
Connecting Vehicle Diagnosis, Testing and Information System VAS 5051
15
Electrical and Electronic Components and Their Locations
17
Multifunction Switch F125
22
Removing Multifunction Switch F125
22
Installing Multifunction Switch F125
23
Adjusting Multifunction Switch F125
24
Selector Mechanism up to 02.2009
26
Overview of Selector Mechanism up to 02.2009
26
Removing and Installing Selector Mechanism with Selector Lever up to 02.2009
27
Removing and Installing Selector Lever Cable up to 02.2009
27
Checking Selector Lever Cable
34
Adjusting Selector Lever Cable
34
Emergency Release of Selector Lever
35
Removing and Installing Knob
36
Checking Selector Mechanism
37
Selector Mechanism from 03.2009 Onwards
39
Overview of Selector Mechanism in Vehicles from 03.2009 Onwards
39
Onwards
39
Emergency Release of Selector Lever
41
Removing and Installing Gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Jetta Wagon 2008
42
Removing Gearbox, Vehicles with 1.6 L - 75 Kw and 2.0 L - 110 Kw (FSI) Engines
42
Installing Gearbox, Vehicles with 1.6 L - 75 Kw and 2.0 L - 110 Kw (FSI) Engines
49
Removing Gearbox, Vehicles with 2.5 L, 110 Kw Engine
49
Installing Gearbox, Vehicles with 2.5 L, 110 Kw Engine
57
Torque Settings, Gearbox to Engine
58
Removing and Installing Gearbox, Jetta 2011
61
Removing Gearbox, Jetta 2011 with 2.0 L - 85 Kw Engine
61
Installing Gearbox, Jetta 2011 with 2.0 L - 85 Kw Engine
67
Removing Gearbox, Jetta 2011 with 2.5 L - 125 Kw Engine
67
Installing Gearbox, Jetta 2011 with 2.5 L - 125 Kw Engine
76
Torque Settings, Gearbox to Engine
76
Transporting Gearbox
79
ATF Cooler
80
Assembly Overview - ATF Cooler
80
Checking ATF Level and Topping up
81
Checking ATF Level
82
Topping up ATF
83
Draining and Filling ATF
84
Volkswagen Golf Variant 2007 Workshop Manual (123 pages)
Electrical System, General Information
Brand:
Volkswagen
| Category:
Automobile
| Size: 1.6 MB
Table of Contents
Table of Contents
3
Starter, Current Supply, CCS
5
Battery a
5
Fundamentals for Batteries a
5
Types of Battery
5
Warning Notices and Safety Regulations
6
Battery Terminal Connection
8
Checking Battery a
9
Testing Different Battery Types
9
Visual Check
10
Test of Colour Display of Magic Eye
11
Battery Tester with Printer VAS 5097 a
12
Battery Tester with Printer VAS 6161
17
Midtronics MCR340V Battery Tester (Only for Usa/Canada)
23
Current Draw Test
27
Checking No-Load Voltage of Battery a (Stock and Stored Vehicles)
28
Charging Battery a
30
Battery Charger VAS 5095 a
30
Battery Charger VAS 5900
35
Trickle Charging
46
Battery Charger VAS 5903
47
Battery Charger VAS 5906
59
Midtronics INC 940 Battery Charger (Only for Usa/Canada)
61
Solar Panel VAS 6102 a
66
Totally Discharged Batteries a
67
Cruise Control System (CCS)
69
Activating and Deactivating Cruise Control System (CCS)
69
Gauges, Instruments
70
Windscreen Wash/Wipe System
71
Washer Fluid Line Hose Couplings
71
Windscreen and Rear Window Washer System
71
Headlight Washer System
72
Hose Repair
73
General Description
73
Repairing Smooth Pipe
73
Repairing Corrugated Pipe
73
Distinguishing Features of Jointless Wiper Blades
75
Lights, Bulbs, Switches - Exterior
76
Operation and Safety Notes for Gas Discharge Bulbs
76
Lights, Bulbs, Switches - Interior
79
Socket U5
79
Removing and Installing 12 V Socket U5
79
Removing and Installing Socket Illumination Bulb L42
79
Cigarette Lighter U1
80
General Description
80
Assembly Overview
81
Removing and Installing Cigarette Lighter Socket
82
Removing and Installing Cigarette Lighter Illumination Bulb L28
84
Wiring
86
Vehicle Diagnosis, Testing and Information System VAS 5051B
86
Connecting Vehicle Diagnosis, Testing and Information System VAS 5051B
86
Connecting Vehicle Diagnostic Tester Bora Model Year 1998 to 2003
87
Repairs to Wiring Harnesses and Connectors
89
Wiring Harness Repair Set
89
Tool Descriptions
90
General Notes Concerning Repairs to Vehicle Electrical System
94
Repairs to Wiring Harnesses
95
Repairs to Contact Housings and Connectors
105
Releasing and Dismantling Contact Housings
109
Contact Surface Cleaning Set VAS 6410
115
Using the Contact Surface Cleaning Set VAS 6410
115
Cleaning Battery Terminals
118
Renewing Lambda Probe
121
Renewing LSF Lambda Probe (4-Pin)
121
Renewing LSU Lambda Probe (6-Pin)
122
Types of Protective Tube on Uniform Lambda Probes
123
Volkswagen Golf Variant 2007 Workshop Manual (127 pages)
7-speed dual clutch gearbox 0AM
Brand:
Volkswagen
| Category:
Automobile
| Size: 10.89 MB
Table of Contents
Table of Contents
3
Technical Data
5
Gearbox Identification
5
Code, Engine Allocation
6
Capacities
7
General Repair Notes
8
Tools
8
Gearbox
8
Oil
10
Working with Vehicle Diagnostic Testers
10
Clutch
12
Removing and Installing the Dual Clutch
12
Removing Dual Clutch
12
Adjusting Position of Engagement Bearings "K 1 and K 2
16
Installing Dual Clutch
26
Controls, Housing
34
Renewing Gear Oil
34
Selector Mechanism
37
Overview - Selector Mechanism in Vehicles up to 02.2009
37
Removing and Installing Selector Lever Cable - Vehicles up to 02.2009
38
Overview of Selector Mechanism - Vehicles from 03.2009 Onwards
45
Removing and Installing Selector Mechanism with Selector Lever and Selector Lever Cable
46
Vehicles from 03.2009 Onwards
46
Checking Selector Lever Cable
47
Adjusting Selector Lever Cable
47
Emergency Release of Selector Lever
50
Removing and Installing Selector Lever Handle
50
Checking Selector Mechanism
52
Mechatronic Unit for Dual Clutch Gearbox J743
54
Safety Note on Mechatronic Unit for Dual Clutch Gearbox J743
54
Overview - Mechatronic Unit
55
Removing Mechatronic Unit for Dual Clutch Gearbox J743 with Gearbox Installed
56
Moving Mechatronic Unit for Dual Clutch Gearbox J743 into "Removal Position" by Hand
66
Installing Mechatronic Unit for Dual Clutch Gearbox J743
69
View of Selector Forks with Mechatronic Unit Removed
76
Removing and Installing Gearbox
77
Information about Gearboxes with Different Output Shafts
77
Removing Gearbox, Vehicles with 1.4 L/90 Kw TFSI Engine and 1.4 L/118 Kw TSI Engine
78
Removing Gearbox, Vehicles with 1.6 L/75 Kw MPI Engine
85
Removing Gearbox - Vehicles with 1.9 L/77 Kw TDI PD Engine
94
Removing Gearbox - Vehicles with 1.6 L/77 Kw TDI CR Engine
101
Installing Gearbox
108
Torque Settings "Gearbox to Engine" and Notes on Assembly Mounting
111
Transporting Gearbox and Securing to Assembly Stand
115
Gears, Shafts
117
Currently, no Repairs Can be Made to Gears and Shafts
117
Renewing Oil Seal for Right Stub Shaft
118
Final Drive - Front Differential
118
Oil Seals
118
Renewing Oil Seal for Left Stub Shaft
120
Renewing Seal for Right Flange Shaft
122
Renewing Oil Seal for Left Flange Shaft
124
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