Repairing Sachs Clutch; Removing And Installing Luk Clutch - Volkswagen Golf Variant 2007 Service Manual

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
4.3

Repairing Sachs clutch

1 - Dual-mass flywheel
❑ Removing and installing
⇒ Rep. Gr. 13
❑ Ensure that centring
pins fit tightly
❑ Contact surface for
clutch lining must be
free of grooves, oil and
grease
2 - Clutch plate
❑ Allocation ⇒ Electronic
parts catalogue "ETKA"
❑ Removing and installing
⇒ page 48
❑ Renew only together
with pressure plate
❑ Installation position
⇒ page 48
3 - Pressure plate
❑ Allocation ⇒ Electronic
parts catalogue "ETKA"
❑ With adjusting mecha‐
nism
❑ Removing and installing
⇒ page 48
❑ Check ends of dia‐
phragm spring
⇒ page 49
❑ Check spring connec‐
tions and riveted con‐
nections ⇒ page 49
❑ Renew only together
with clutch plate.
4 - Bolt M6, 13 Nm, Bolt M7,
20 Nm
❑ Loosen or tighten diagonally in small steps
4.4

Removing and installing LuK clutch

4.4.1 Removing
– Remove gearbox ⇒ page 84
– Use counterhold -3067- to loosen bolts.
– Loosen bolts in small steps and diagonally.
– Remove pressure plate and clutch plate.
4.4.2 Installing
Install in the reverse order of removal, observing the following:
50
Rep. Gr.30 - Clutch
.
.