Installing Gearbox - Volkswagen Golf Variant 2007 Service Manual

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
– Adjust support beam on sliding piece using locking pin
-arrow-.
Number of holes visible = 5.
– Lift gearbox using workshop crane and gearbox lifting tackle
-3336- .
– Set gearbox aside, for example in a transport container.
3.2

Installing gearbox

Note
Refer to procedure "Removing and installing gearbox" for re‐
quired special tools ⇒ page 84
Observe the following table on the subject of "checking and top‐
ping up gear oil".
"Checking and topping up gear oil"
Gearbox
Original
part
No oil loss
Completely
dismantled
Partially
dismantled
• (Gear‐
box
housing
and
clutch
housing
were not
separa‐
ted.)
– All threaded holes into which self-locking bolts are to be
screwed must be cleaned of residual locking fluid carefully with
a thread chaser.
– Always renew self-locking bolts and nuts.
– Check whether dowel sleeves for aligning engine and gearbox
are fitted in cylinder block and install if necessary.
If dowel sleeves are not fitted, difficulties shifting gears, clutch
problems and possible noises from the gearbox (rattling of gears
which are not engaged) could occur.
– Ensure that intermediate plate is correctly seated on engine.
– Clean input shaft splines and apply thin coat of grease for
clutch plate splines -G 000 100- .
92
Rep. Gr.34 - Controls, housing
.
"No" "Yes"
X
X
X
Before in‐
stallation
⇒ Item 3
(page 134)
Oil capacity
⇒ page 1
After instal‐
"Yes"
X
lation
⇒
page 99