Bleeding Clutch System - Volkswagen Golf Variant 2007 Service Manual

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
2.10.2 Installing
Install in the reverse order of removal, observing the following:
– Install slave cylinder and tighten bolts -arrows B- to specified
torque.
– Insert pipe/hose line into slave cylinder to stop.
– Push securing clip into pipe/hose line to stop.
– Test pipe/hose line by tugging on it.
– Then install gearbox support -arrows A-.
– Bleed clutch system after installing slave cylinder
⇒ page 44 .
Assembling selector mechanism
Adjust selector mechanism
– If complete air filter housing was removed, install it ⇒ Rep.
Gr. 23 ; Repairing diesel direct injection system or ⇒ Rep.
Gr. 24 ; Repairing injection system .
– Connect battery earth ⇒ Electrical system; Rep. Gr. 27 ; Dis‐
connecting and reconnecting battery .
2.10.3 Specified torques
Slave cylinder to gearbox
Gearbox selector lever to selector shaft
Selector cable support bracket to gearbox
Gearbox support to gearbox bracket and gearbox:
– Renew bolts.
– Screw in all bolts hand-tight.
– Tighten bolts to specified torque.
Bolts -arrows-
2.11

Bleeding clutch system

Special tools and workshop equipment required
♦ Brake filling and bleeding equipment -VAS 5234- or
42
Rep. Gr.30 - Clutch
⇒ page 70 .
⇒ page 80 .
⇒ Item 9 (page 45)
⇒ Item 18 (page 71)
⇒ Item 6 (page 70)
20 Nm + 90°
.