Page 1 Service Workshop Manual Golf Variant 2007 ➤ Golf Variant 2010 ➤ Jetta 2005 ➤ Electrical system Edition 07.2010 Service Department. Technical Information...
Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2010 Volkswagen AG, Wolfsburg D3E801EB102...
Page 3: Table Of Contents
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Contents 27 - Starter, current supply, CCS ........
Page 4 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Windscreen wiper system ..........181 Deactivating wiper motor control unit J400 APP function .
Page 5 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Adjusting headlights ............257 Headlights with gas discharge bulbs (up to MY2009) .
Page 6 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing number plate lights ........315 Additional brake lights .
Page 7 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing bonnet contact switch F266 ......382 Lights and switches in dash panel .
Page 8 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 10.1 Removing and installing treble horn H2 / bass horn H7 ......438 10.2...
Page 9: Starter, Current Supply, Ccs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 27 – Starter, current supply, CCS Battery -A- WARNING Danger of injury! Observe warning notices and safety regula‐ tions ⇒ page 1...
Page 10: Checking Battery A
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Checking battery -A- All the instructions and information for this manual are found in the workshop manual „Electrical System, General Information“. A link to this workshop manual is not possible at present for tech‐...
Page 11: Charging Battery A
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Charging battery -A- All the instructions and information for this manual are found in the workshop manual „Electrical System, General Information“. A link to this workshop manual is not possible at present for tech‐...
Page 12: Disconnecting And Connecting Battery A
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Disconnecting and connecting bat‐ tery -A- Disconnecting and connecting battery - A- ( battery -A- in engine compartment) WARNING Danger of injury! Observe warning notices and safety regula‐...
Page 13 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 4.1.2 Disconnecting battery -A- Caution ♦ Always make sure that the electrical system of the vehicle is protected by disconnecting the battery -A- before any work on the electrical system starts.
Page 14 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Special tools and workshop equipment required ♦ Torque wrench -V.A.G 1331- Note After battery -A- has been connected and ignition is switched on, ESP and TCS warning lamp -K155- will light up permanently.
Page 15: Removing And Installing Battery A
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing battery -A- Removing and installing battery -A- ( battery -A- in engine compartment) WARNING Danger of injury! Observe warning notices and safety regula‐...
Page 16 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 5 – Pull panel of battery housing out upwards in direction of arrow.
Page 17 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Fold up handles -arrows- upwards and remove battery -A- . Installing Caution A loosely fitted battery -A- creates the following dangers: ♦...
Page 18 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 – Pull engine cover upwards -arrows A- and forwards -arrow B-.
Page 19 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolt of air filter housing -arrow-. – Release locking lugs -arrows- and take off cover. – Pull hose -arrow- off air filter housing and remove.
Page 20 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Undo bolt -1- and remove clamping plate -2-. – Fold up handles -arrows- upwards and remove battery -A- . Installing Caution A loosely fitted battery -A- creates the following dangers: ♦...
Page 21: Starter B
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Starter -B- Caution When battery -A- is disconnected and reconnected, the pro‐ cedure described in the workshop manual must be strictly observed ⇒...
Page 22: Removing And Installing Starter B (Automatic Gearbox)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing starter -B- (au‐ tomatic gearbox) 6.2.1 Assembly overview - starter -B- 1 - Starter -B- ❑ Checking ⇒ page 13 2 - Battery positive wire con‐...
Page 23 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒...
Page 24 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-. – Take air filter housing out of vehicle.
Page 25 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove lower bolt -arrow- from starter. – Remove nut -1- from upper starter bolt. – Remove wiring retainer -2-. – Remove upper bolt -arrow- from starter.
Page 26 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 –...
Page 27 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove nut -1- from lower starter bolt. – Remove wiring retainer -2-. – Remove lower bolt -arrow- from starter. – Remove nut -1- from upper starter bolt.
Page 28 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove nut of earth wire -1- and place end of earth wire -2- to one side. – Remove starter -B- from vehicle upwards.
Page 29 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -arrow-. – Unclip vacuum hose out of retainer -arrow-. – Loosen spring-type clip -arrow- from hose -1- using spring- type clip pliers -VAS 5024A- .
Page 30 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolt of air filter housing -arrow-. – Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-.
Page 31 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Take air filter housing out of vehicle. – Slide protective cap in direction of -arrow- off solenoid switch. – Unscrew positive wire -1- and disconnect connector from ter‐...
Page 32 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove nut -1- from upper starter bolt. – Remove wiring retainer -2-. – Remove upper bolt -arrow- from starter. – Remove nut of earth wire -1- and place end of earth wire -2- to one side.
Page 33 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 –...
Page 34 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Push down protective cap in direction of -arrow- from solenoid switch. – Unscrew positive wire -1- and disconnect connector from ter‐...
Page 35 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove nut -1- from upper starter bolt. – Remove wiring retainer -2-. – Remove upper bolt -arrow- from starter. – Lower starter -B- out of vehicle.
Page 36 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 – Pull engine cover upwards -arrows A- and forwards -arrow B-.
Page 37 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolt of air filter housing -arrow-. – Release locking lugs -arrows- and take off cover. – Pull hose -arrow- off air filter housing and remove.
Page 38 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew positive wire -1- and disconnect connector from ter‐ minal 50 -2-. – Remove noise insulation ⇒ General body repairs, exterior;...
Page 39 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove upper bolt -arrow- from starter. – Remove nut of earth wire -1- and place end of earth wire -2- to one side in direction of battery -A- .
Page 40 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 – Pull engine cover upwards -arrows A- and forwards -arrow B-.
Page 41 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-. – Take air filter housing out of vehicle.
Page 42 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 . – Remove nut -1- from lower starter bolt.
Page 43: Removing And Installing Starter B (Dsg)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing starter -B- (DSG) 6.3.1 Assembly overview - starter -B- 1 - Starter -B- ❑ Checking ⇒ page 13 2 - Battery positive wire con‐...
Page 44 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 –...
Page 45 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew nut -1- and remove positive wire -2- from connector thread of solenoid switch. – Remove upper bolt -arrow- from starter.
Page 46 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1332- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 – Pull off vacuum hose at engine cover panel -arrow-.
Page 47 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew nut -1- and remove positive wire -2- from connector thread of solenoid switch. – Remove upper bolt -arrow- from starter.
Page 48 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒...
Page 49 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-. – Take air filter housing out of vehicle.
Page 50 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 . – Remove nut -1- from lower starter bolt.
Page 51 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 –...
Page 52 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Loosen spring-type clip -arrow- from hose -1- using spring- type clip pliers -VAS 5024A- . – Pull hose -1- off air filter housing.
Page 53 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Loosen spring-type clip -1- using spring-type clip pliers -VAS 5024A- . – Pull hose -2- off connection. – Carefully lift up air filter housing out of vehicle as far as wiring allows.
Page 54 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove nut -1- from upper starter bolt. – Remove wiring retainer -2-. – Remove upper bolt -arrow- from starter. – Remove noise insulation ⇒ General body repairs, exterior;...
Page 55 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove lower bolt -arrow- from starter. – Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: –...
Page 56 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolts -arrows-. – Disconnect connector -arrow-. – Loosen spring-type clips -arrow- using spring-type clip pliers - VAS 5024A- . – Pull engine cover panel upwards -arrows-.
Page 57 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Slide protective cap in direction of -arrow- off solenoid switch. – Unscrew positive wire -1- and disconnect connector from ter‐ minal 50 -2-.
Page 58 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒...
Page 59 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -1- and release spring-type clip -2- us‐ ing spring type clip pliers -VAS 5024A- . – Pull vacuum hose -arrow- off air filter housing.
Page 60 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull hose -arrow- off air filter housing and remove. – Pull air filter housing upwards out of brackets and remove. – Push down protective cap in direction of -arrow- from solenoid switch.
Page 61 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove lower bolt -arrow- from starter. – Remove starter -B- from vehicle upwards. Installing Install in the reverse order of removal. When doing this, note the following: –...
Page 62 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull engine cover panel upwards -arrows-. – Disconnect connector -1-, release spring-type clip -2- with spring-type clip pliers -VAS 5024A- and pull off vacuum hose -3-.
Page 63 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull hose -arrow- off air filter housing and remove. – Pull air filter housing upwards out of brackets and remove. – Slide protective cap in direction of -arrow- off solenoid switch.
Page 64 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove upper bolt -arrow- from starter. – Remove lower bolt -arrow- from starter. – Remove starter -B- from vehicle upwards. Installing Install in the reverse order of removal.
Page 65 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 – Pull engine cover panel upwards -arrows-.
Page 66 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release locking lugs -arrows- and take off cover. – Pull hose -arrow- off air filter housing and remove. – Pull air filter housing upwards out of brackets and remove.
Page 67 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unclip wiring -1- from wiring retainer -2-. – Remove upper bolt -arrow- from starter. – Remove lower bolt -arrow- from starter.
Page 68: Removing And Installing Starter B (Manual Gearbox)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing starter -B- (manual gearbox) 6.4.1 Assembly overview - starter -B- 1 - Starter -B- ❑ Checking ⇒ page 13 2 - Battery positive wire con‐...
Page 69 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 –...
Page 70 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew nut -1- and remove positive wire -2- from connector thread of solenoid switch. – Unscrew nut -1- from upper starter bolt and remove earth ca‐...
Page 71 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒...
Page 72 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-. – Take air filter housing out of vehicle.
Page 73 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 . – Remove nut -1- from lower starter bolt.
Page 74 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1332- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 – Push down protective cap in direction of -arrow- from solenoid switch.
Page 75 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 . – Remove nut -1- from lower starter bolt.
Page 76 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 –...
Page 77 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Loosen spring-type clip -arrow- from hose -1- using spring- type clip pliers -VAS 5024A- . – Pull hose -1- off air filter housing.
Page 78 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull hose -2- off connection. – Carefully lift up air filter housing out of vehicle as far as wiring allows. – Disconnect connector -arrow- on rear of air filter housing.
Page 79 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew earth wire from starter bolt -arrow-. – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior;...
Page 80 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒...
Page 81 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -arrow-. – Loosen spring-type clips -arrow- using spring-type clip pliers - VAS 5024A- . – Pull engine cover panel upwards -arrows-.
Page 82 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew positive wire -1- and disconnect connector from ter‐ minal 50 -2-. – Unscrew earth wire from starter bolt -arrow-. – Unscrew starter bolt -arrow-.
Page 83 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew starter bolt -arrow-. – Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: –...
Page 84 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull engine cover panel upwards -arrows-. – Separate connector -1-, release spring-type clip -2- with spring-type clip pliers -VAS 5024A- and pull off vacuum hoses -3-.
Page 85 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew earth wire from starter bolt -arrow-. – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior;...
Page 86 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒...
Page 87 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -1- and release spring-type clip -2- us‐ ing spring type clip pliers -VAS 5024A- . – Pull vacuum hose -arrow- off air filter housing.
Page 88 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull hose -arrow- off air filter housing and remove. – Pull air filter housing upwards out of brackets and remove. – Push down protective cap in direction of -arrow- from solenoid switch.
Page 89 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 . – Remove nut -1- from lower starter bolt.
Page 90 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 –...
Page 91 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull off vacuum hose -arrow-. – Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-. – Take air filter housing out of vehicle.
Page 92 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew earth wire from starter bolt -arrow-. – Unscrew starter bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior;...
Page 93 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Torque wrench -V.A.G 1332- ♦ Spring-type clip pliers -VAS 5024A- Carry out following procedures: Removing – Disconnect battery -A- ⇒...
Page 94 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release locking lugs -arrows- and take off cover. – Pull off hose -arrow- from air filter housing and remove from vehicle.
Page 95 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release and disconnect terminal 50 connector -1-. – Unscrew nut -2- and remove positive lead -3- from solenoid switch. – Remove upper bolt -arrow- from starter.
Page 96: Alternator C
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Alternator -C- Caution When battery -A- is disconnected and reconnected, the pro‐ cedure described in the workshop manual must be strictly observed ⇒...
Page 97: Checking Alternator C
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Flank wear (material wear, frayed flanks, flank brittleness - glassy flanks-, surface cracks) ♦ Traces of oil and grease Caution If faults are found, it is essential for the poly V-belt to be re‐...
Page 98: Alternator C 1.4L Petrol Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Alternator -C- 1.4l petrol engine 7.4.1 Assembly overview 1 - Hexagon head flange bolt ❑ 60 Nm 2 - Washer 3 - Tensioning roller 4 - Hexagon head flange bolts ❑...
Page 99 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Poly V-belt pulley without freewheel: 65 Nm ♦ Poly V-belt pulley with freewheel: 80 Nm ♦ Removing and installing ancillary bracket ⇒ Engine; Rep. gr.
Page 100 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew B+ wire -arrow- from alternator -C- . – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 .
Page 101 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew wiring retainer -arrow- from alternator -C- . – Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the...
Page 102 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position. – Tighten threaded connections to specified torques ⇒ page 90 Caution ♦...
Page 103: Alternator C 1.4L Fsi Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Alternator -C- 1.4l FSI engine 7.5.1 Assembly overview 1 - Hexagon bolt ❑ 40 Nm 2 - Washer 3 - Idler roller...
Page 104 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 21 - Spacer sleeve Not illustrated ♦ Nut of B+ wire on rear of alternator: 15 Nm ♦ Nut of wire holder on back of alternator : 3.2 Nm ♦...
Page 105 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull activated charcoal filter -1- upwards out of fasteners -arrows-. – Place activated charcoal filter -1- with connected hoses to one side.
Page 106 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release tension of poly V-belt by swivelling tensioning ele‐ ment in direction of -arrow- using an open-jaw spanner. – Lock tensioning element using locking pin -T10060A- .
Page 107 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove lower bolt of alternator -C- -arrow-. – Lower alternator -C- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the...
Page 108: Alternator C 1.4L, Tsi Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Alternator -C- 1.4l, TSI engine 7.6.1 Assembly overview 1 - Multi-point socket head bolt ❑ 23 Nm 2 - Upper tensioning roller...
Page 109 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 19 - Hexagon head flange bolt ❑ 45 Nm Not illustrated ♦ Nut of B+ wire on rear of alternator: 15 Nm ♦...
Page 110 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull activated charcoal filter -1- upwards out of fasteners -arrows-. – Place activated charcoal filter -1- with connected hoses to one side.
Page 111 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolts of air conditioner compressor -arrows-. – Release and disconnect connector -1-. – Unscrew third bolt -arrow- and remove air conditioner com‐...
Page 112 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove nut -1- and remove the battery positive wire, located beneath, from the connector thread of the alternator -C- . – Unscrew nut -3- and remove wiring retainer -2- from the alter‐...
Page 113 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position. Note Before installing the air conditioner compressor, ensure that both centring sleeves ⇒...
Page 114: Alternator C 1.6L Petrol Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Alternator -C- 1.6l petrol engine 7.7.1 Assembly overview 1 - Hexagon head flange bolt ❑ 23 Nm 2 - Hexagon head flange bolts ❑...
Page 115 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Poly V-belt pulley without freewheel: 65 Nm ♦ Poly V-belt pulley with freewheel: 80 Nm ♦ Removing and installing ancillary bracket ⇒ Engine; Rep. gr.
Page 116 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect DF wire connector -1- and pull off protective cap -2-. – Unscrew B+ wire -arrow- from alternator -C- . Caution Before removing, mark the top side and direction of rotation of the poly V-belt.
Page 117 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolts -arrows-. – Remove holder together with clamping element from vehicle. – Remove bolts of alternator -C- -arrows-. – Unscrew wiring retainer -arrow- from alternator -C- .
Page 118: Alternator C 1.6L Fsi Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Secure wire holder -arrow- on back of alternator -C- in 3 o'clock position. – Tighten threaded connections to specified torques ⇒ page 106 –...
Page 119 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 16 - Hexagon head flange bolts ❑ 23 Nm 17 - Hexagon head flange bolts ❑ 25 Nm 18 - Tensioning element 19 - Bracket ❑...
Page 120 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution When battery -A- is disconnected and reconnected, the pro‐ cedure described in the workshop manual must be strictly observed ⇒ page 4 –...
Page 121 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove lower bolt of alternator -C- -arrow-. – Lower alternator -C- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the...
Page 122: Alternator C 2.0L Fsi Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Alternator -C- 2.0l FSI engine 7.9.1 Assembly overview 1 - Hexagon head flange bolts ❑ 23 Nm 2 - Hexagon head flange bolts ❑...
Page 123 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Poly V-belt pulley with freewheel: 80 Nm ♦ Removing and installing ancillary bracket ⇒ Engine; Rep. gr. 7.9.2 Removing and installing alternator -C-...
Page 124 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull engine cover panel upwards -arrows-. – Disconnect connector -arrow-. – Unclip vacuum hose out of retainer -arrow-. – Loosen spring-type clip -arrow- from hose -1- using spring- type clip pliers -VAS 5024A- .
Page 125 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Open retainer -arrow- on front of air filter housing and remove line -1-. – Remove bolt of air filter housing -arrow-.
Page 126 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -arrow- on rear of air filter housing. – Take air filter housing out of vehicle. – Remove top part of intake manifold.
Page 127 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Lock tensioning element using locking pin -T10060- . – Remove poly V-belt. – Remove bolts of tensioning element -arrows-. – Remove tensioning element together with lifting eye -1- out of vehicle.
Page 128 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing. – Secure wire holder -arrow- on back of alternator -C- in 12 o'clock position.
Page 129: Alternator C 2.0L Tfsi Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.10 Alternator -C- 2.0l TFSI engine 7.10.1 Assembly overview 1 - Hexagon head flange bolts ❑ 23 Nm 2 - Hexagon head flange bolts ❑...
Page 130 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Removing and installing ancillary bracket ⇒ Engine; Rep. gr. 7.10.2 Removing and installing alternator -C- Special tools and workshop equipment required ♦...
Page 131 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolts -arrows-. – Disconnect connector -arrow-. – Loosen spring-type clips -arrow- using spring-type clip pliers - VAS 5024 A- .
Page 132 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note All hose connections of charge air system are secured with ♦ spring-type clips or push-on connectors. The following points must be observed for push-on connectors: Release push-on connection by pulling securing ring -arrow-.
Page 133 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release tension on poly V-belt by levering back tensioning el‐ ement in -direction of arrow- using an open-jaw spanner and lock tensioning element with locking pin -T10060- .
Page 134 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew B+ wire -arrow- from alternator -C- . – Unscrew wiring retainer -arrow- from alternator -C- . – Remove alternator -C- from vehicle.
Page 135 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note All hose connections of charge air system are secured with ♦ spring-type clips or push-on connectors. The following points must be observed for push-on connectors: Push on hose or pipe without tools.
Page 136: Alternator C 2.5L Petrol Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.11 Alternator -C- 2.5l petrol engine 7.11.1 Assembly overview 1 - Ancillary bracket ❑ For alternator -C- and air conditioner compres‐ 2 - Multi-point socket head bolt ❑...
Page 137 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.11.2 Removing and installing alternator -C- Special tools and workshop equipment required ♦ Torque wrench -V.A.G 1331- Carry out following procedures: Removing –...
Page 138 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew B+ wire -arrow- from alternator -C- . Caution Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation.
Page 139: Alternator C 1.9L Diesel Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position. – Tighten threaded connections to specified torques ⇒ page 128 –...
Page 140 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ❑ Securing battery positive wire ⇒ page 88 13 - Poly V-belt ❑ Checking ⇒ page 88 ❑ Removing and installing ⇒ Engine; Rep. gr. 13 ❑...
Page 141 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull engine cover off upwards -arrows A- and forwards -arrow B-. Note All hose connections of charge air system are secured with ♦...
Page 142 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew bolt -arrow-. – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 . – Remove bolt of charge air pipe -arrow-.
Page 143 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew B+ wire -arrow- from alternator -C- . – Pull fuel filter out of bracket and place to one side. When doing this, the fuel hoses can remain connected.
Page 144 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew wiring retainer from alternator -C- -arrow-. – Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the...
Page 145 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note All hose connections of charge air system are secured with ♦ spring-type clips or push-on connectors. The following points must be observed for push-on connectors: Push on hose or pipe without tools.
Page 146: Alternator C 1.9L Diesel Engine With Diesel Particle Filter
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.13 Alternator -C- 1.9l diesel engine with diesel particle filter 7.13.1 Assembly overview 1 - Hexagon head flange bolts ❑ 20 Nm 2 - Poly V-belt tensioning ele‐...
Page 147 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Not illustrated ♦ Nut of B+ wire on rear of alternator: 15 Nm ♦ Nut of wire clip on back of alternator : 3.2 Nm ♦...
Page 148 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – First pull engine cover upwards -arrows A- and then forwards -arrow B-. Note All hose connections of charge air system are secured with ♦...
Page 149 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew B+ wire -arrow- from alternator -C- . – Pull fuel filter out of bracket and place to one side. When doing this, the fuel hoses can remain connected.
Page 150 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew wiring retainer from alternator -C- -arrow-. – Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the...
Page 151 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note ♦ All hose connections of charge air system are secured with spring-type clips or push-on connectors. The following points must be observed for push-on connectors: Push on hose or pipe without tools.
Page 152: Alternator C 2.0L Sdi Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.14 Alternator -C- 2.0l SDI engine 7.14.1 Assembly overview 1 - Hexagon head flange bolts ❑ 20 Nm 2 - Poly V-belt tensioning ele‐...
Page 153 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Poly V-belt pulley with freewheel: 80 Nm ♦ Removing and installing ancillary bracket ⇒ Engine; Rep. gr. 7.14.2 Removing and installing alternator -C- Special tools and workshop equipment required ♦...
Page 154 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect DF wire connector -1- and pull off protective cap -2-. – Unscrew B+ wire -arrow- from alternator -C- . – Pull fuel filter out of bracket and place to one side. When doing this, the fuel hoses can remain connected.
Page 155 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolts of alternator -C- -arrows-. – Unscrew wiring retainer -arrow- from alternator -C- . – Remove alternator -C- . Installing Install in the reverse order of removal.
Page 156: Alternator C 2.0L Diesel Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.15 Alternator -C- 2.0l diesel engine 7.15.1 Assembly overview 1 - Hexagon head flange bolts ❑ 20 Nm 2 - Poly V-belt tensioning ele‐...
Page 157 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Locking pin -T10060- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 Caution When battery -A- is disconnected and reconnected, the pro‐...
Page 158 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull off vacuum hoses -arrows-. – Remove bolts -arrows-. – Disconnect DF wire connector -1- and pull off protective cap -2-.
Page 159 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release tension of poly V-belt by swivelling tensioning ele‐ ment in direction of -arrow- using an open-jaw spanner. – Lock tensioning element using locking pin -T10060- .
Page 160 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing. – Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.
Page 161: Alternator C 2.0L Cr Diesel Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.16 Alternator -C- 2.0l CR diesel engine 7.16.1 Assembly overview 1 - Hexagon bolt with washer and threaded element ❑ 2 Nm...
Page 162 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- Carry out following procedures: Removing – Disconnect battery -A- ⇒ page 4 Caution When battery -A- is disconnected and reconnected, the pro‐...
Page 163 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove the two bolts of air conditioner compressor -arrows-. Note The hoses of the air conditioner compressor can remain con‐ ♦...
Page 164 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove the two bolts -arrows- of alternator -C- . – Lower alternator -C- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the...
Page 165 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Tighten threaded connections to specified torques ⇒ page 153 Caution Before installing engine cover, check correct position of 4 at‐ tachment elements (ball sockets) and return these to their position.
Page 166: Alternator C 2.0L Tsi Engine
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.17 Alternator -C- 2.0l TSI engine 7.17.1 Assembly overview 1 - Hexagon head flange bolt ❑ 20 Nm 2 - Cross-head screws ❑...
Page 167 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.17.2 Removing and installing alternator -C- Special tools and workshop equipment required ♦ Torque wrench -V.A.G 1331- ♦ Locking pin -T10060 A- ♦...
Page 168 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect plug connector -arrow-. – Loosen spring-type clip -arrow- using spring-type clip pliers - VAS 5024 A- . – Remove bolts -arrows-.
Page 169 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Slightly lift locking lug on rear of bracket -arrow- using a suit‐ able screwdriver and pull activated charcoal filter -1- upwards out of bracket -2-.
Page 170 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note The hoses of the air conditioner compressor can remain con‐ ♦ nected. Suspend the air conditioner compressor -3- using a piece of ♦...
Page 171: Removing And Installing Poly-V Belt Pulley On Alternator C
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Lever off protective cap -1-. – Remove nut -2- and remove the battery positive cable -1-, lo‐ cated beneath, from the connector thread of the alternator - C- .
Page 172 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Socket -VAS 3310- ♦ Torque wrench -V.A.G 1332- Carry out following procedures: Removing – Remove alternator -C- ⇒ page 88 – Clamp alternator -C- in a vice at holding points of alternator.
Page 173 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Multipoint adapter -VAS 3400- ♦ Torque wrench -V.A.G 1332- Carry out following procedures: Removing – Remove alternator -C- ⇒ page 88 –...
Page 174 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Insert an M10 multi-point bit -1- into alternator shaft. – Loosen threaded connection by turning clockwise. Counter‐ hold with ring spanner when doing this.
Page 175 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.18.3 Removing and installing poly V-belt pulley (with freewheel, Valeo) Special tools and workshop equipment required ♦ Multipoint adapter -VAS 3400- ♦ Torque wrench -V.A.G 1332- ♦...
Page 176: Voltage Regulator C1 For Alternator C
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Insert TORX driver bit -V.A.G 1603/1- in alternator shaft. – Loosen threaded connection by turning clockwise. Counter‐ hold with ring spanner when doing this.
Page 177 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque screwdriver -V.A.G 1624- Carry out following procedures: Removing – Remove alternator -C- ⇒ page 88 – Undo bolt and nuts -arrows- and detach protective cap from alternator -C- .
Page 178 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1783/- Carry out following procedures: Removing – Remove alternator -C- ⇒ page 88 – Remove clamping rings -arrows- and detach protective cap from alternator -C- .
Page 179 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Push protective cap in guides -arrows- until it can be heard to engage. 7. Alternator C...
Page 180: Cruise Control System (Ccs)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Cruise control system (CCS) All the instructions and information for this manual are found in the workshop manual „Electrical System, General Information“. A link to this workshop manual is not possible at present for tech‐...
Page 181: Gauges, Instruments
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 90 – Gauges, instruments Dash panel insert General description The following components are integrated in the dash panel insert: ♦ Control unit in dash panel insert -J285- ♦...
Page 182: Removing And Installing Dash Panel Insert (Up To My2009)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Carry out following procedures: – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 183: Removing And Installing Dash Panel Insert (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove upper part of steering column trim ⇒ General body repairs, interior; Rep. gr. 68 . – Remove bolts -arrows- from dash panel insert.
Page 184: Back Of Dash Panel Insert (Up To My2009)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release retaining clip -1- in direction of -arrow- and disconnect connector -2-. – Remove dash panel insert from vehicle. Installing Install in the reverse order of removal. When doing this, note the following: –...
Page 185 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1 - Emissions warning lamp - K83- 2 - Fault warning lamp for elec‐ tric accelerator mechanism - K132- ❑ Only vehicles with petrol...
Page 186: Warning Lamp Symbols On Dash Panel Insert (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 30 - Fuel tank flap lock warning lamp -K201- 31 - Warning lamp for diesel particle filter -K231- 32 - Electromechanical power steering warning lamp -K161-...
Page 187 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 17 - Reserve fuel warning lamp -K16- 18 - Door open warning lamp -K166- 19 - Rear lid open warning lamp -K127-...
Page 188: Service Interval Display
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Service interval display Resetting service interval display ⇒ Maintenance ; Booklet 20.1 ; Descriptions of work Rep. gr.90 - Gauges, instruments...
Page 189: Windscreen Wash/Wipe System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 92 – Windscreen wash/wipe system Windscreen wiper system Caution When battery -A- is disconnected and reconnected, the pro‐ cedure described in the workshop manual must be strictly observed ⇒...
Page 190 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note The APP function cannot be activated. ♦ After 100 cycles of wiper movement, the APP function is acti‐ ♦ vated automatically. This applies to wiper motors on which the APP function has been deactivated and also to new wiper mo‐...
Page 191: Assembly Overview - Windscreen Wiper System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Assembly overview - windscreen wiper system 1 - Nut ❑ 20 Nm 2 - Joint-free wipers ❑ Removing and installing ⇒ page 190 ❑...
Page 192 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- ♦ Release lever -80-200- ♦ Puller -T10369- 1.3.1 Removing windscreen wiper system Procedure – Deactivate APP function ⇒...
Page 193 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.3.2 Removing wiper arms – Lever off the cover caps -arrows- using a suitable screwdriver. – Remove securing nut -arrows-. – Slide legs of puller -T10369/1- -2- under wiper arm -4- as shown in the illustration.
Page 194 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.3.5 Removing wiper frame with linkage and wiper motor -V- Procedure – Disconnect connector -1-. – Remove bolts -arrows- and pull wiper frame -2- upwards off vehicle.
Page 195 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.3.7 Installing wiper motor -V- in wiper frame Procedure – Insert wiper motor -V- with wiper motor control unit -J400- in wiper frame and secure it with bolts -arrows-.
Page 196: Removing And Installing Wiper Arms
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.3.8 Installing windscreen wiper system Procedure – Install wiper frame in reverse order of removal. Note when in‐ stalling that securing pin -2- of wiper frame must be inserted in grommet -1- in plenum chamber bulkhead.
Page 197 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1331- Note On RHD vehicles, the wiper blades are a mirror image of those on LHD vehicles. Procedure –...
Page 198: Removing And Installing Joint-Free Wiper Blades
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing joint-free wiper blades Note Driver and front passenger wiper blades must not be inter‐ ♦ changed during installation. Joint-free wiper blades are very flexible. To lift the wiper blades ♦...
Page 199 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -A- from rain and light sensor -G397- -1-. Note There is not a recess 3 on all rain and light sensors -G397- . If there is no opening, lever out at another suitable place.
Page 200: Coding Rain And Light Sensor G397
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Seat the rain and light sensor -G397- -1- in the retaining plate -2- on the windscreen and press it on until secure.
Page 201 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ 01 - On Board Diagnosis capable systems ♦ Onboard supply control unit ♦ Functions - onboard supply control unit ♦ Coding rain/light sensor...
Page 202: Windscreen Washer System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Windscreen washer system Note Additional information: ⇒ Operating instructions Assembly overview - windscreen washer system 1 - Y-piece ❑ Distribution of washer...
Page 203: Removing And Installing Washer Fluid Reservoir
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Not illustrated ♦ Reservoir for windscreen and headlight washer systems to body - 8 Nm Removing and installing washer fluid reservoir Washer fluid reservoir has 3 parts. The individual parts are com‐...
Page 204 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Connecting pipe -1- and filler neck -2- should be pressed together so that the guides -arrows- engage in each other. 2.2.2 Removing and installing washer fluid...
Page 205: Removing And Installing Windscreen And Rear Window Washer Pump V59
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew bolts -arrows- from reservoir and remove reservoir from vehicle. Installing Install in the reverse order of removal. When doing this, note the following: –...
Page 206: Removing And Installing Windscreen Washer Fluid Level Sender G33
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – To release, turn securing clips at hose connections -3- and -5- and pull these off windscreen and rear window washer pump -V59- -4-.
Page 207: Removing And Installing Windscreen Washer System Spray Jets
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing windscreen washer system spray jets Removing – Push spray jet upwards -arrow A- and pull it out of bonnet from rear -arrow B-.
Page 208: Rear Window Wiper System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Rear window wiper system Note Additional information: ⇒ Operating instructions Assembly overview - rear window wiper system 1 - Cover cap 2 - Nut ❑...
Page 209 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Loosen hexagon nut -arrow- without removing it completely. Note Aerodynamic wipers are very flexible. To lift the wiper blade off the rear window, grasp it only in the area in which the wiper blade is attached to the wiper.
Page 210: Adjusting Rear Window Wiper Park Position
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release and disconnect connector -3-. – Release hose connection -2- by pulling securing ring upwards and pull hose off connection on rear window wiper motor -V12- -1-.
Page 211: Removing And Installing Joint-Free Wiper Blades
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure Distance -a- between wiper rubber and lower edge of window must be 23 mm. – If necessary, adjust rear window wiper park position by moving wiper arm on shaft.
Page 212 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Fit the wiper blade fitting -1- onto the shaft -2- of the wiper arm -3-. – Push on the wiper blade fitting until it engages in the wiper arm.
Page 213: Rear Window Washer System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Rear window washer system Note Additional information: ⇒ Operating instructions Assembly overview - rear window washer system 1 - Connection piece ❑ Connection to rear win‐...
Page 214: Removing And Installing Washer Jet
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing washer jet Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing – Allow wiper to come to park position.
Page 215: Headlight Washer System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Headlight washer system Every fifth time the windscreen washer system is activated the headlights are also washed if the windscreen wiper lever on the steering wheel is pulled for at least 1.5 seconds and dipped beam...
Page 216: Removing And Installing Headlight Washer System Pump V11
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 6 - T-piece ❑ Distribution of washer fluid line to washer jets 7 - Angled piece 8 - Headlight washer system pump -V11- ❑...
Page 217: Removing And Installing Spray Jet Pop-Up Cylinders
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing spray jet pop- up cylinders Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key.
Page 218: Adjusting Headlight Washer System Spray Jets
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Pull spray jet with cover cap -1- to stop out of bumper cover. – Unclip cover cap -1- from mounting points -arrows- on spray jet assembly.
Page 219 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Switch headlights to „ON“. – Operate headlight washer system several times (3-5 times, 3 seconds each time). – Repeat this bleeding procedure until the pop-up cylinders and spray jets are functioning soundly.
Page 220: Washer Fluid Line Hose Couplings
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Washer fluid line hose couplings All the instructions and information for this manual are found in the workshop manual „Electrical System, General Information“. A link to this workshop manual is not possible at present for tech‐...
Page 221: Hose Repair
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Hose repair All the instructions and information for this manual are found in the workshop manual „Electrical System, General Information“. A link to this workshop manual is not possible at present for tech‐...
Page 222: Lights, Bulbs, Switches - Exterior
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 94 – Lights, bulbs, switches - exterior Headlights with halogen bulbs (up to MY2009) Note Before working on headlights, always switch off the headlights ♦...
Page 223: Removing And Installing Headlight
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1 - Bolt ❑ 4 Nm 2 - Adjustment bushes ❑ Adjusting headlight in‐ stallation position ⇒ page 217 3 - Left headlight main beam...
Page 224 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing – Unclip the connector -arrow- and detach it.
Page 225: Adjusting Headlight Installation Position
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove bolt -arrow- from bottom right of headlight. Installing Carry out installation in the reverse sequence, noting the follow‐ ing: – Tighten all threaded connections to specified torques ⇒...
Page 226: Renewing Bulbs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Loosen screw -arrow- at bottom left of headlight. – Loosen screw -arrow- at bottom right of headlight. – Adjust flush fit with body by screwing in or screwing out ad‐...
Page 227 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Turn cover cap -1- in -direction of arrow- and remove. – Turn bulb holder with dipped beam headlight bulb -M29- -1- in -direction of arrow- and remove from headlight.
Page 228 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Place bulb holder with left headlight dipped beam bulb -M29- -1- in headlight and turn bulb holder with left headlight dipped beam bulb -M29- in -direction of arrow-.
Page 229 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -2-. – Push retaining clip -2- in -direction of arrow- under locking lugs -1- and lift up retaining clip -2-.
Page 230 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.4.3 Renewing side light bulb Note The diagrams show renewal of the left side light bulb -M1- for the left headlight. Caution ♦...
Page 231 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull left side light bulb -M1- -2- in -direction of arrow- out of bulb holder -1-. Installing Caution ♦ Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap‐...
Page 232: Removing And Installing Headlight Range Control Motor
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Turn bulb holder with front left turn signal bulb -M5- -1- in di‐ rection of arrow and remove from headlight.
Page 233 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn cap -1- in -direction of arrow- and remove. Note To gain access to the second bolt on the right headlight range...
Page 234 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Lift dipped beam reflector in headlight slightly and turn the ball head of the right headlight range control motor -V49- -1- so that it can be slid out of the ball head mounting -2- in -direction of arrow- to the rear.
Page 235 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Lift dipped beam reflector in headlight slightly and turn the right headlight range control motor -V49- -1- in -direction of arrow- on to stop.
Page 236 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn cover cap -1- in -direction of arrow- and remove. – Pull off connector -2-. – Turn right headlight range control motor -V49- -1- in direction of -arrow A- and pull it out slightly from its mounting -2-.
Page 237 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.5.3 Removing and installing headlight range control motor (Visteon) Note If control motors are removed and reinstalled or renewed, the ♦ headlight adjustment must be checked and the headlights ad‐...
Page 238 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull off connector -1-. – Move left headlight range control motor -V48- so that ball head -2- of left headlight range control motor -V48- can be pulled in direction of -arrow- out of ball head cup -1-.
Page 239: Repairing Headlight Retaining Tabs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Repairing headlight retaining tabs If the upper headlight retaining tab -1-, the outer headlight retain‐ ing tab -2- or the lower headlight retaining tab -3- is damaged or has broken off, it can be replaced by installing the repair kit.
Page 240 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Form-fit the new retaining tab -2- on the base of the retaining tab on the headlight -4- and tighten the screw -3-.
Page 241: Converting Headlights For Use When Driving On The Left Or Right
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Remove headlight ⇒ page 215 – Remove existing headlight retaining tab -arrow- completely from headlight. – Form-fit the new retaining tab -3- on the base of the retaining tab on the headlight -1- and tighten the screw -2-.
Page 242 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.7.1 Converting headlights designed for driv‐ ing on the right to driving on the left Note The headlight conversion set comprises two pieces of film.
Page 243: Adjusting Headlights
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1.7.2 Converting headlights designed for driv‐ ing on the left to driving on the right Note The headlight conversion set comprises two pieces of film.
Page 244: Headlights With Halogen Bulbs (From My2009)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Headlights with halogen bulbs (from MY2009) General description Note Before working on headlights, always switch off the headlights ♦ and remove the ignition key.
Page 245 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1 - Cover cap 2 - Cover cap 3 - Cover cap ❑ Only manufacturer Hel‐ ⇒ page 241 4 - Cover cap ❑...
Page 246: Removing And Installing Headlight
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing headlight Special tools and workshop equipment required ♦ Torque wrench -V.A.G 1331- Note You do not have to disconnect the earth wire of the battery - ♦...
Page 247 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew the three bolts -arrows-. – Pull headlight forwards and straight out of body aperture. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 248: Adjusting Headlight Installation Position
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Adjusting headlight installation position Note To adjust the installation position of the headlight, the front ♦ bumper does not have to be removed.
Page 249: Renewing Bulbs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Adjust shut lines/gaps to body by pushing in or pulling out alignment bush -arrow- on headlight. – Tighten all threaded connections to specified torques ⇒...
Page 250 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull clip -1- upwards and remove cover cap -2- from rear of headlight. Continuation for all vehicles: – Turn bulb holder with left headlight dipped beam bulb -M29- in direction of -arrow- and remove from headlight.
Page 251 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 2.5.2 Renewing main headlight bulb/daytime running light Note The left main beam headlight bulb -M30- / right main beam ♦ headlight bulb -M32- is a twin filament bulb and assumes si‐...
Page 252 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn bulb holder -1- in direction of -arrow- and pull it out of headlight together with left headlight main beam -M30- / left daytime running light bulb -L174- .
Page 253 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove cover cap -1-. – Taking connected wiring length into consideration, pull bulb holder -1- together with left side light bulb -M1- backwards out of reflector.
Page 254 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing – Remove cover cap -1-. – Turn bulb holder -1- in direction of -arrow- and pull left front turn signal bulb -M5- backwards out of headlight.
Page 255: Removing And Installing Headlight Range Control Motor
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Press lock button -arrow- and pull left front turn signal bulb - M5- -1- upwards out of bulb holder. Note The left front turn signal bulb -M5- is permanently attached to the bulb holder and cannot be dismantled.
Page 256 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove headlight ⇒ page 215 – Remove cover cap -1-. – Detach connector -1- from left headlight range control motor 2 -V48- .
Page 257 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Carefully swivel ball head -3- from below in ball head mounting -2-. – Lock left headlight range control motor -V48- -1- by turning it anti-clockwise to stop.
Page 258 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn adjuster screw -1- for vertical adjustment of dipped beam headlight completely in the following direction: ♦ Left headlight - anti-clockwise ♦...
Page 259: Repairing Headlight Securing Tabs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Fit cover cap -2- and secure it with strap -1-. – Check headlight functions. – Adjust headlights. – Check headlight settings and adjust headlights if necessary ⇒...
Page 260 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Procedure – Remove headlight ⇒ page 215 – Remove remains of old headlight retaining tab -1-.
Page 261 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Remove headlight ⇒ page 215 – Remove remains of old headlight retaining tab -1-. – Form-fit new retaining tab -1- on base of retaining tab at head‐...
Page 262: Converting Headlights For Use When Driving On The Left Or Right
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove remains of old headlight retaining tab -1-. – Form-fit new retaining tab -1- on base of retaining tab at head‐...
Page 263 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 2.8.1 Converting headlights designed for driv‐ ing on the right to driving on the left Note The headlight conversion set comprises two pieces of film.
Page 264 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove protective film on back of assembly film -D- in area -C- only. – Align top and bottom of assembly film -D- with upper and lower edge -A- of headlight lens.
Page 265: Adjusting Headlights
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Left headlight: – Remove protective film on back of assembly film -D- in area -C- only. – Align top and bottom of assembly film -D- with upper and lower edge -A- of headlight lens.
Page 266: Headlights With Gas Discharge Bulbs (Up To My2009)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Headlights with gas discharge bulbs (up to MY2009) Note Before working on headlights with gas discharge bulbs, al‐ ♦ ways switch off headlights and remove ignition key.
Page 267 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 WARNING • Switch off ignition and all electrical consumers and re‐ move ignition key. • When working on headlight system, ensure that there is no voltage in any components, including the dissipation of residual voltage after the headlights are switched off.
Page 268 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Repair notes for gas discharge bulbs Caution ♦ Before renewing a bulb, always switch off the concerned electrical consumer. ♦ Switch off ignition and all electrical consumers and re‐...
Page 269: Assembly Overview
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Assembly overview Note After any measures which could affect the headlight setting, the headlight setting must be checked and the headlights adjusted ⇒ Maintenance ; Booklet 20.1 ; Descriptions of work .
Page 270: Removing And Installing Headlight
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 14 - Bolt ❑ 4 Nm 15 - Left gas discharge bulb control unit -J343- / right gas discharge bulb control unit -J344- ❑...
Page 271 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn cover cap -1- in -direction of arrow- and remove. – Pull off connector -1-. Note The connector is ejected automatically when the gas discharge bulb starter unit -N195- is removed.
Page 272 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Carefully pull left gas discharge (xenon) bulb -L13- -1- out of mounting. Installing Caution ♦ Do not touch glass envelope when fitting right gas dis‐...
Page 273 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove cover cap -1-. – Pull off connector -arrow-. – Push retaining clip -2- in -direction of arrow- under locking lugs -1- and lift up retaining clip -2-.
Page 274 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Place left headlight main beam bulb -M30- -1- in recesses -arrows- of headlight. – Check headlight functions. – Check headlight settings and adjust headlights if necessary ⇒...
Page 275 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull left side light bulb -M1- -2- in -direction of arrow- out of bulb holder -1-. Installing Caution ♦ Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap‐...
Page 276: Removing And Installing Headlight Range Control Motor
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn bulb holder -1- with front left turn signal bulb -M5- in -direction of arrow- and remove from reflector (be careful not to stretch wiring).
Page 277 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn cover cap -1- in -direction of arrow- and remove. Note To gain access to the second bolt of the left headlight range con‐...
Page 278 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove both bolts -arrows- for headlight range control unit . – Lift dipped beam reflector in headlight slightly and turn the left...
Page 279: Removing And Installing Gas Discharge Light Control Unit
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Reconnect connector -2- on headlight range control motor -1-. – Insert left headlight range control motor -V48- -1- in headlight in position as shown in illustration.
Page 280: Control Unit For Headlight Range Control J431
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing – Remove headlight ⇒ page 262 – Unscrew bolts -arrows- of left gas discharge bulb control unit -J343- -1-.
Page 281 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Removal wedge -VAS 3409- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 282 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew bolt -arrow- and take control unit for headlight range control -J431- -1- off bracket -2-. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 283: Vehicle Level Sender
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 284: Repairing Headlight Securing Tabs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- The front left vehicle level sender -G78- / rear left vehicle level sender -G76- transmit the longitudinal inclination angle of the ve‐...
Page 285: Converting Headlights For Use When Driving On The Left Or Right
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 3.11 Converting headlights for use when driv‐ ing on the left or right To avoid dazzling oncoming traffic with the asymmetrical lights, both headlights should be converted (driving on the left or right) for the country in which the vehicle is being driven.
Page 286: Headlights With Gas Discharge Bulbs And Cornering Lights (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Headlights with gas discharge bulbs and cornering lights (from MY2010) General description Note Before working on headlight with gas discharge lights and cor‐...
Page 287: Assembly Overview
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note The bulb failure -K170- warning lamp flashes in the dash panel insert if the headlight range control or the variable front lighting has a fault.
Page 288: Removing And Installing Headlight
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 12 - Power output module for left headlight -J667- / power output module for right headlight -J668- 13 - Front end support part 14 - Vehicle level sender ❑...
Page 289 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release and disconnect multi-pin connector -1-. – Remove bolt -2- on inner part of headlight. – Unscrew the three bolts -arrows-.
Page 290: Adjusting Headlight Installation Position
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Then, screw in bolt -2- on rear of headlight. – Tighten all threaded connections to specified torques ⇒ page 279 – Check headlight functions.
Page 291 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove headlight ⇒ page 280 – Pull cover cap -1- off headlight back. – Unlock connector -1- by pressing button on side -arrow- and pull it off downwards.
Page 292 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn left gas discharge bulb -L13- -1- in -direction of arrow- and carefully pull it backwards out of reflector. Installing Caution ♦...
Page 293 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Release cover cap -2- by turning it anti-clockwise and remove. – Turn bulb holder -1- in -direction of arrow- and pull it back‐...
Page 294 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 4.5.3 Renewing side light bulb Note The headlight does not have to be removed to change the ♦ bulb. The following diagrams show renewal of the left side light bulb ♦...
Page 295: Headlight Starter For Gas Discharge Bulb
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull left side light bulb -M1- -1- in -direction of arrow- out of bulb holder -2-. Installing Caution ♦ When installing cover cap, ensure that it seats properly.
Page 296: Power Output Module For Headlight
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew both bolts -arrows-. Note When right headlight starter for gas discharge bulb -J427- is pulled off from headlight housing, electrical connectors are simul‐...
Page 297 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unscrew the three bolts -arrows-. Note When right power output module for headlight -J668- is pulled off from headlight housing, electrical connectors are simultaneously disconnected.
Page 298: Headlight Range Control Unit J431
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“. – Using button, select „Functions/component“ and the fol‐...
Page 299 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Press locking lug -arrow- and swing arm -1- in direction of -arrow 2- and pull off connector. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 300: Headlight Range Control Motor
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Headlight range control motor 4.9.1 Removing and installing headlight range control motor Headlight range control motor cannot be removed in headlights with gas discharge bulbs and cornering light.
Page 301: Headlight Screen Adjustment Solenoid
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- The following procedure enables you to test the left swivel module position sensor -G474- / right swivel module position sensor - G475- .
Page 302: Vehicle Level Sender
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 4.12 Vehicle level sender 4.12.1 Removing and installing vehicle level sender The adaptive suspension system transmits the vehicle angle in the form of a signal to the automatic headlight range control. This signal is determined by the adaptive suspension control unit - J197- on the basis of signal input from all vehicle level senders.
Page 303 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove cover cap -1-. WARNING ♦ Within the glass envelope of a gas discharge bulb, pres‐ sure can range from between 7 bar (cold) and 100 bar (hot).
Page 304: Repairing Headlight Securing Tabs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 an adjusting lever, the cornering light function (AFS) must be de‐ activated. Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 305: Fog Lights
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Fog lights Fault detection and fault display The onboard supply control unit is equipped with self-diagnosis. For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in „Guided fault finding“...
Page 306: Assembly Overview - Fog Lights (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Assembly overview - fog lights (from MY2010) 1 - Front bumper cover 2 - Fog light housing ❑ Removing and installing ⇒ page 299 3 - Bolt ❑...
Page 307: Removing And Installing Fog Lights (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unclip cover cap -2- from retainers. – Remove bolts -arrows-. – Pull fog light housing out of bumper and disconnect connector -arrow-.
Page 308: Removing And Installing Fog Light/Cornering Light Bulb
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Unclip cover cap -1- from retainers. – Unscrew bolt -arrow-. – Swing fog light housing out of bumper cover taking connected wiring length into consideration.
Page 309: Adjusting Fog Lights
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Turn bulb holder with bulb -1- in direction of -arrow- and re‐ move from fog light. The bulb is permanently attached to the bulb holder and cannot be renewed separately.
Page 310: Bulb For Turn Signal Repeater Light And Entry Light In Exterior Mirror
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Bulb for turn signal repeater light and entry light in exterior mirror General description The driver side turn signal repeater bulb in exterior mirror -L131- /...
Page 311 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 in exterior mirror -W53- is the same and is therefore described for one side only. Caution ♦ Switch off ignition and all electrical consumers.
Page 312 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull bulb holder -2- in -direction of arrow- out of housing -1- of driver side entry light in exterior mirror -W52- .
Page 313: Removing And Installing Front Side Marker Light In Front Bumper
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing front side marker light in front bumper The front left side marker bulb -M33- / front right side marker bulb -M34- are renewed in exactly the same way.
Page 314: Rear Side Marker Bulb (Usa/Canada Only)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Rear side marker bulb (USA/Canada only) The function of the rear side marker light -M12- is taken over by the left tail light bulb -M4- / right tail light bulb -M2- .
Page 315: Tail Lights
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Tail lights Assembly overview - tail light in side panel (bulbs) - saloon 1 - Nut ❑ 3.5 Nm 2 - Left brake light bulb -M9- /...
Page 316: Removing And Installing Tail Light Bulb Carrier In Side Panel - Saloon
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull off connector -1-. – Unscrew securing nuts -2- from tail light in lower part of side panel. – Remove tail light.
Page 317: Tail Light In Side Panel (Led) - Saloon
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Tail light in side panel (LED) - saloon 1 - Nut ❑ 3.5 Nm 2 - Tail light in side panel ❑ Removing and installing ⇒...
Page 318: Assembly Overview - Tail Light In Rear Lid - Saloon
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull off connector -1-. – Unscrew nuts -2- from tail light in lower part of side panel. – Remove tail light.
Page 319: Removing And Installing Tail Light In Rear Lid - Saloon
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing tail light in rear lid - saloon Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key.
Page 320 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull off connector -2-. Note The lower trim of the rear lid need not be removed. For illustration purposes, the lower trim of the rear lid is not shown in the following picture.
Page 321: Assembly Overview - Tail Light - Variant
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Assembly overview - tail light - Variant 1 - Nut ❑ 3.5 Nm 2 - Left brake light bulb -M9- / right brake light bulb -M10-...
Page 322: Removing And Installing Tail Light Bulb Holder - Variant
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -3-. – Unscrew nuts -2- and -4- for tail light -1-. – Remove tail light -1-. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 323: Removing And Installing Number Plate Lights
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing number plate lights Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing – Remove screws -arrows- from left number plate light -X4- .
Page 324: Additional Brake Lights
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Additional brake lights 11.1 Removing and installing additional brake light bulb -M25- - saloon Note Failure of LEDs in additional brake lights: ♦...
Page 325 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 In the event of damage, the complete additional brake light bulb -M25- must be renewed. Special tools and workshop equipment required ♦ Removal wedge -T10039/1- Caution ♦...
Page 326 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release and disconnect connector -1- and remove additional brake light bulb -M25- -2-. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 327: Steering Column Switch
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Steering column switch Caution When battery -A- is disconnected and reconnected, the pro‐ cedure described in the workshop manual must be strictly observed ⇒...
Page 328: Assembly Overview - Steering Column Switch
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 12.1 Assembly overview - steering column switch 1 - Turn signal switch ❑ Consists of turn signal switch -E2- / headlight dipper/flasher switch -...
Page 329 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note When removing steering column switch, make sure that no chips get into steering column switch while drilling open the shear-head bolts.
Page 330 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove bolt -1-. Caution DO NOT attempt to remove steering column electronics control unit -J527- without releasing middle securing clip, as described in next step.
Page 331 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Slightly lift the tabs -arrows- on airbag coil connector and re‐ turn ring with slip ring -F138- -1- and pull airbag coil connector and return ring with slip ring -F138- backwards off steering column.
Page 332 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 12.2.4 Removing and installing turn signal switch The „turn signal switch“ comprises the following components: turn signal switch -E2- , headlight dip/flasher switch -E4- and cruise...
Page 333 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release retaining clips -arrows- using 1.0 mm feeler gauge -1- and take windscreen wiper switch -E- off backwards. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 334 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 12.2.6 Removing and installing steering col‐ umn switch base Note To remove the steering column switch base -2-, the shear bolts of the steering lock housing must be drilled out. To reinstall, new shear-head bolts -1- are required ⇒...
Page 335: Steering Column Electronics Control Unit J527
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Separate connector -arrow- on reader coil -3-. The base can be removed once all the components mounted to it have been removed: –...
Page 336: Steering Angle Sender G85
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 337 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 12.4.1 Basic setting of steering angle sender - G85- Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS...
Page 338: Ignition/Starter Switch And Lock Cylinder
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Ignition/starter switch and lock cylin‐ 13.1 Removing and installing steering lock housing Caution When battery -A- is disconnected and reconnected, the pro‐...
Page 339 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note There is no need to remove the switches in order to remove ♦ the lock cylinder. The immobiliser reader coil -D2- is secured to the lock cylinder ♦...
Page 340: Removing And Installing Ignition/Starter Switch D
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Installing Note For reasons of clarity, the ignition key is not shown in the following illustration. – Insert ignition key in lock cylinder -1- and turn to position „Drive“.
Page 341 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Insert ignition key in lock cylinder and turn to position „Drive“. Note The key must be in the „Drive“ position. Positions for key in lock cylinder: Position „Stop“...
Page 342: Parking Aid
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Parking aid 14.1 General description When dealing with complaints, it is absolutely necessary to un‐ derstand the functions and the operation of the parking aid ⇒...
Page 343: Assembly Overview - 4-Channel Parking Aid
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Functioning To switch on, press, with ignition on, parking aid button -E266- or engage reverse gear. To switch off, press parking aid button - E266- again ( parking aid warning lamp -K136- goes out) or drive forwards with a speed over about 15 km/h.
Page 344 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ❑ Removing and installing ⇒ page 342 ❑ Renew sender and sender holder in the event of repair ⇒ page 347 5 - Parking aid sender, rear left, inner -G334- ❑...
Page 345: Assembly Overview - 8-Channel Parking Aid
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 14.3 Assembly overview - 8-channel parking aid 1 - Parking aid senders in rear bumper cover ❑ Rear left parking aid sender -G203- ❑...
Page 346: Removing And Installing Parking Aid Control Unit J446 (4-Channel) - Saloon
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ❑ Checking ⇒ page 350 ❑ Renewing ⇒ page 349 ❑ Renew sender and sender holder in the event of repair ⇒ page 347 14.4...
Page 347: Removing And Installing Parking Aid Control Unit J446 (8-Channel)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove right luggage compartment side trim panel ⇒ General body repairs, interior; Rep. gr. 70 . – Remove connector -2- on parking aid control unit -J446- -1-.
Page 348 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove the three nuts -arrows- and remove cover -1-. – Detach the three connectors -arrows- and remove the parking aid control unit -J446- -1- upwards out of bracket.
Page 349: Coding Parking Aid Control Unit J446
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Detach the three connectors -arrows- and remove the parking aid control unit -J446- -1- upwards out of bracket. Installing Install in the reverse order of removal. When doing this, note the following: –...
Page 350: Removing And Installing Rear Parking Aid Senders
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 351 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note It is possible that the first software version of the parking aid ♦ control unit -J446- may display various sender designations due to the various levels of software.
Page 352 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -arrow- when removed. Installing Install in the reverse order of removal. When doing this, note the following: Caution ♦ Expanding the isolation ring must be avoided under all circumstances.
Page 353: Removing And Installing Front Parking Aid Senders
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 14.10 Removing and installing front parking aid senders Note The following illustrations show the removal and installation of ♦ the front left parking aid sender.
Page 354 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Detach connector -2- and remove sender -1-. Installing Install in the reverse order of removal. When doing this, note the following: Caution ♦...
Page 355: Bonding Sender Holder In Bumper Cover
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Assigning the sender holder to location on inside of front bumper cover, from model year 2011: A - left centre (in radiator grille)
Page 356 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Clean the marked bonding areas -1- on the inside of the bump‐ er cover thoroughly with isopropanol (isopropyl alcohol). – Apply adhesion promoter „Scotchmount 4298“ evenly to marked bonding area -1- –...
Page 357: Renewing Parking Aid Senders
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Clean the bonding area on the inside of the radiator grille thor‐ oughly with isopropanol (isopropyl alcohol). Parking aid senders Decoupling ring...
Page 358: Testing Parking Aid Senders
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Degrease black sender head -1- in area to be painted -2- with isopropanol (isopropyl alcohol). – Paint sender in area to be painted -2- in colour of bumper cov‐...
Page 359: Removing And Installing Rear Parking Aid Warning Buzzer H15 - Saloon
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 14.14 Removing and installing rear parking aid warning buzzer -H15- - saloon Rear parking aid warning buzzer -H15- is attached to panel of rear shelf.
Page 360: Adjusting Rear Parking Aid Warning Buzzer H15 Volume
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 14.16 Adjusting rear parking aid warning buz‐ zer -H15- volume Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS...
Page 361: Removing And Installing Front Parking Aid Warning Buzzer H22
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Body ♦ General body repairs ♦ Parking aid ♦ Parking aid functions ♦ Adjusting pitch of rear parking aid warning buzzer 14.18...
Page 362: Adjusting Front Parking Aid Warning Buzzer Pitch H22
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 363: Checking Parking Aid Button E266
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 364 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Parking aid button Rep. gr.94 - Lights, bulbs, switches - exterior...
Page 365: Park Assist Steering
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Park assist steering 15.1 General description Note When handling complaints, it is essential to understand the ♦ function and operation of the park assist steering system.
Page 366 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 WARNING ♦ Responsibility during parking is borne by the driver. ♦ The park assist steering system cannot replace the driv‐ er's attentiveness.
Page 367: Assembly Overview - Park Assist Steering
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 15.2 Assembly overview - park assist steering 1 - Front left sender for park assist steering on left side of vehicle -G568- ❑...
Page 368: Park Assist Steering Control Unit J791
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ❑ Removing and installing ⇒ page 367 ❑ Adjusting volume ⇒ page 368 ❑ Adjusting pitch ⇒ page 368 8 - Parking aid button -E266- / park assist steering button -E581- ❑...
Page 369 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove the three nuts -arrows- and remove cover -1-. – Detach the three connectors -arrows- and remove the park assist steering control unit -J791- -1- upwards out of bracket.
Page 370: Final Control Diagnosis
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Detach the three connectors -arrows- and remove the park assist steering control unit -J791- -1- upwards out of bracket. Installing Install in the reverse order of removal. When doing this, note the following: –...
Page 371: Park Assist Steering Senders
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 372 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ The order for removing the senders must be adhered to under all circumstances. ♦ The sender may otherwise be damaged. Hairline cracks may occur if too much force is applied to the sender, caus‐...
Page 373 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Check whether the correct isolation ring is installed on the sender head. Type of sender Isolation ring height dimen‐ sion -B- Front parking aid senders 5.7 mm...
Page 374: Renewing Park Assist Steering Sender
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- This function can be used to check the following components via the park assist steering control unit -J791- : ♦...
Page 375: Front Parking Aid Warning Buzzer H22
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Degrease black sender head -1- in area to be painted -2- with isopropanol (isopropyl alcohol). – Paint sender in area to be painted -2- in colour of bumper cov‐...
Page 376 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 15.6.2 Adjusting front parking aid warning buz‐ zer -H22- volume Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS...
Page 377: Rear Parking Aid Warning Buzzer H15
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Body ♦ General body repairs ♦ Park assist steering ♦ Park assist steering functions ♦ Adjusting pitch of front parking aid warning buzzer 15.7...
Page 378: Park Assist Steering/Parking Aid Button
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 379 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 380: Reversing Camera System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Reversing camera system 16.1 General description Note When handling complaints, it is essential to understand the ♦ function and operation of the reversing camera system.
Page 381: Assembly Overview - Reversing Camera System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 16.2 Assembly overview – reversing camera system 1 - Control unit with display unit for radio and navigation -J503- ❑ In centre console at front.
Page 382 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Torque wrench -V.A.G 1783- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing Remove trim of rear lid ⇒ General body repairs, interior; Rep. gr.
Page 383: Calibrating Reversing Camera System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 16.3.2 Removing and installing reversing cam‐ era -R189- from handle button Removing – Release locking lugs -arrows- and remove housing -1-. – Pull reversing camera -R189- -1- out of lower part of handle button -2-.
Page 384 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 16.4.1 Preparatory measures for calibration To carry out calibration, vehicle must be positioned on a firm, level surface. It is not permissible for anybody to be inside vehicle dur‐...
Page 385 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Insert wheel centre mountings -VAS 6350/1- into wheel bolts of rear wheels. Wheel centre mountings -VAS 6350/1- are positioned and secured in the adapters by the »O-rings«.
Page 386 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Hold spacing laser -VAS 6350/2- -2- as shown in illustration flush against bracket on one side of calibration unit -VAS 6350/4- so that spacing laser -VAS 6350/2- lies firmly against bracket.
Page 387 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Note Note the points regarding preparatory work for calibration ⇒ page 376 – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 388: Removing And Installing Trailer Socket U10
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing trailer socket -U10- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing – Remove bolts -arrows-.
Page 389 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Push connectors -4- in until they can be heard to engage in holding cage -2-. Pin assignment of trailer socket -U10-...
Page 390: Lights, Bulbs, Switches - Interior
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 96 – Lights, bulbs, switches - interior Lights and switches in engine com‐ partment Note Jetta, Bora and Golf Variant do not have an engine compartment light -W27- .
Page 391: Lights And Switches In Dash Panel
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Lights and switches in dash panel Removing and installing light switch - The following components are integrated into the light switch - E1- : ♦...
Page 392: Removing And Installing Glove Compartment Light W6
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Hold light switch -E1- , press in rotary knob of light switch -E1- -arrow 1- and turn slightly to right -arrow 2-.
Page 393: Removing And Installing Glove Compartment Light Switch E26
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -arrow-. Renewing bulb: – Release locking lugs -1- and remove heat shield -2- from lens of glove compartment light -W6- .
Page 394: Removing And Installing Regulator For Switch And Instrument Illumination E20
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release locking lug -1- and push glove compartment light switch -E26- out of guide rail -arrow-. Installing Installation is carried out in reverse order of removal.
Page 395: Removing And Installing Warning Lamp For Airbag Deactivated On Front Passenger Side K145
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing warning lamp for airbag deactivated on front passen‐ ger side -K145- WARNING Comply with the safety precautions when working on the airbag ⇒...
Page 396: Removing And Installing Hazard Warning Light Switch E3
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing hazard warning light switch -E3- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key.
Page 397 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Removal wedge -VAS 3409- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 398: Removing And Installing Key Operated Switch To Deactivate Front Passenger Side Airbag E224
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release locking lugs -1- and remove heat shield -2- from lens of footwell light on left -W9- . – Carefully lever bulb out of holder.
Page 399 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -arrow-. – Release locking lugs -arrows- and remove front passenger side airbag deactivation key switch -E224- . Installing Installation is carried out in reverse order of removal.
Page 400: Lights And Switches In Front Doors And B-Pillar
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Lights and switches in front doors and B-pillar Removing and installing window regula‐ tor switch in front passenger door - E107- Note The window regulator switch in front passenger door -E107- has an integrated button illumination bulb -L76- , which cannot be re‐...
Page 401: Removing And Installing Switch Module For Mirror Adjustment On Driver Side
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing switch module for mirror adjustment on driver side Mirror adjustment switch module - driver side (depending on equipment) ♦ Mirror adjustment switch -E43- ♦...
Page 402: Components - Front Door Locks
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 403: Removing And Installing Switch Module For Driver Side Window Regulator
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 The above mentioned components cannot be renewed individu‐ ally. – In case of a defect, renew respective door lock ⇒ General body repairs, exterior; Rep. gr. 57 .
Page 404: Removing And Installing Remote Release Button For Fuel Filler Flap And Rear Lid E463
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution DO NOT attempt to prise or lift off front part of installation frame (in area of switches) from door trim. This will damage switches! Prise or lever installation frame from behind only, as shown by -arrow-.
Page 405: Removing And Installing Interior Monitoring/Vehicle Inclination Deactivation Switch
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 406: Removing And Installing Central Locking Deadlock Function Warning Lamp -Safe- K133
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Removal wedge -VAS 3409- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 407 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 3.8.1 Removing and installing central locking deadlock function warning lamp -SAFE- -K133- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key.
Page 408: Lights And Switches In Rear Doors
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Lights and switches in rear doors Components - rear door locks Rear left door lock (depending on equipment) ♦ Rear left door contact switch -F10- ♦...
Page 409 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release the four locking lugs -arrows- and remove rear left window regulator switch, in door -E52- from installation frame. Installing Installation is carried out in reverse order of removal.
Page 410: Lights And Switches In Luggage Compartment
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Lights and switches in luggage com‐ partment Removing and installing luggage com‐ partment light -W3- The luggage compartment light -W3- is located in luggage com‐...
Page 411: Removing And Installing Rear Lid Lock Unit F256
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector -arrow-. Renewing bulb: – Press contact plate -1- of luggage compartment light -W3- outwards and remove festoon bulb -2- from bulb holder.
Page 412: Lights And Switches In Roof Trim
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Lights and switches in roof trim Front interior light -W1- (without sun‐ roof) The following components are built into the front interior light - W1- : ♦...
Page 413 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Use removal wedge -VAS 3409- to carefully prise trim out of front interior light -W1- -arrows-. – Remove bolts -arrows-.
Page 414 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 415: Front Interior Light W1 (With Sunroof)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove front interior light -W1- ⇒ page 404 – Turn bulb holder -arrows- of left centre reading light -W39- by 90°...
Page 416 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Removal wedge -VAS 3409- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 417 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connectors -arrows-. Installing Installation is carried out in reverse order of removal. 6.2.2 Removing and installing sliding sunroof switch -E8- Removing –...
Page 418 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Removal wedge -VAS 3409- Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 419: Rear Interior Light W45 (Vehicles Without Anti-Theft Alarm)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull contact plate -arrow- off defective festoon bulb. – Fit contact plate onto new festoon bulb (12 V/10 W). Caution ♦ Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap‐...
Page 420 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Components cannot be renewed individually. Complete rear in‐ terior light -W45- must be renewed. – Renew rear interior light -W45- ⇒ page 412 6.3.1...
Page 421: Rear Interior Light W45 (Vehicles With Anti-Theft Alarm) Up To My2009
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 6.3.2 Renewing bulb of rear interior light - W45- Removing – Release locking lugs -arrows- and remove trim with lens from rear interior light -W45- .
Page 422 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 6.4.1 Removing and installing rear interior light -W45- Note If the rear interior light -W45- is removed, the anti-theft alarm ♦ system must be deactivated ⇒...
Page 423 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connectors -1- and -2-. Installing Installation is carried out in reverse order of removal. 6.4.2 Renewing bulb of rear interior light -...
Page 424: Removing And Installing Illuminated Vanity Mirrors
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing illuminated vanity mirrors The procedure for removing and installing front passenger side illuminated vanity mirror -W14- / driver side illuminated vanity mir‐...
Page 425: Removing And Installing Garage Door Operating Unit E284
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Push contact plate -1- of front passenger side illuminated van‐ ity mirror -W14- in direction of arrow and remove festoon bulb -2- from bulb holder.
Page 426: Lights And Switches In Centre Console
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Lights and switches in centre console Buttons in centre console storage com‐ partment Buttons in centre console storage compartment (depending on equipment) ♦...
Page 427 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Carefully lever gear lever gaiter out of centre console -arrows-. – Remove bolts -arrows-. – Remove mounting frame together with ashtray out of centre console.
Page 428: Removing And Installing Ac/Dc Converter With Socket
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing AC/DC con‐ verter with socket WARNING ♦ Capacitors are located in AC/DC converter with socket, 12 V - 230 V -U13- / AC/DC converter with socket, 12 V - 115 V -U27- , and these capacitors can be charged with a re‐...
Page 429 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Unclip connector -1- and pull out plug connector. 7. Lights and switches in centre console...
Page 430 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release electric socket -4- at locking lugs -arrows- and pull electric socket out. – Remove two screws -2 and 3-. – Pull out converter -1-.
Page 431: Immobiliser
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 immobiliser General description The vehicle features a fourth-generation immobiliser. New features of the forth-generation immobiliser: ♦ It is no longer possible to adapt components of other brands for use in VW vehicles.
Page 432 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 identification number must be specified when re-ordering ignition keys. The new keys must subsequently be adapted to the immo‐ biliser control unit -J362- .
Page 433 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 8.3.4 Adapting ignition keys to the conven‐ ience system (up to MY2009) Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS...
Page 434 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Using button, select „Functions/component“ and the fol‐ GoTo lowing menu options in succession: ♦ Body ♦ Electrical system ♦ 01 - On Board Diagnosis capable systems ♦...
Page 435 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 8.3.7 Online system test Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS 5051B- The following processes are performed with this test program: ♦...
Page 436: Anti-Theft Alarm (Ata)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Anti-theft alarm (ATA) General description Up to MY2009 The functions of the anti-theft alarm are integrated into the con‐ venience system central control unit -J393- .
Page 437 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 1 - Alarm horn -H12- ❑ In front right wheel housing ❑ Removing and installing ⇒ page 435 2 - Front passenger door con‐...
Page 438: Activating And Deactivating Anti-Theft Alarm System
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ❑ Removing and installing ⇒ Glazing, window regulator; Rep. gr. 64 12 - Front passenger door control unit -J387- ❑ In front passenger door ❑...
Page 439: Removing And Installing Ultrasonic Sensor (Rear Interior Light) (Up To My2009)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing ultrasonic sen‐ sor (rear interior light) (up to MY2009) The anti-theft alarm ultrasonic sensor -G209- , comprising four individual sensors -2-, wiring and a control element on the back of the rear interior light -W45- cannot be replaced individually.
Page 440: Anti-Theft Alarm Sensor G578 (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Use removal wedge -VAS 3409- to unclip anti-theft alarm ul‐ trasonic sensor -G209- -arrow-. Note Clip -1- which holds anti-theft alarm ultrasonic sensor -G209- in place has three legs.
Page 441 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. ♦ When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re‐...
Page 442: Removing And Installing Vehicle Inclination Sender G384 (Up To 2006)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing vehicle inclina‐ tion sender -G384- (up to 2006) Vehicle inclination sender -G384- (from 2007) ⇒ page 431 The vehicle inclination sender -G384- -arrow- is located on the right beneath the dash panel, behind the front passenger's airbag.
Page 443: Interior Monitoring Sensor G273 (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Interior monitoring sensor -G273- (from MY2010) Note The anti-theft alarm sensor -G578- includes the vehicle incli‐ ♦ nation sender -G384- and the interior monitoring sensor - G273- (two sensors).
Page 444 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Pop rivet pliers -VAS 5072- Note The anti-theft alarm must be deactivated before removing the alarm horn -H12- ⇒ page 430 Caution ♦...
Page 445 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove remains of pop rivets -arrow- from body holes. Installing Note Remove all metal swarf produced by drilling. – Perform necessary corrosion protection measures ⇒ General Information;...
Page 446: Horn
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Horn 10.1 Removing and installing treble horn - H2- / bass horn -H7- The treble horn -H2- / bass horn -H7- are actuated in parallel by the onboard supply control unit -J519- .
Page 447: Wiring
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 97 – Wiring Vehicle diagnosis, testing and infor‐ mation systems All the instructions and information for this manual are found in the workshop manual „Electrical System, General Information“. A link to this workshop manual is not possible at present for tech‐...
Page 448: Removing And Installing Fuse Holder
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing fuse holder Removing and installing fuse holder on left of dash panel Special tools and workshop equipment required ♦ Removal wedge -VAS 3409- Caution When battery -A- is disconnected and reconnected, the pro‐...
Page 449 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove side cover -1- of dash panel by inserting removal wedge -VAS 3409- in recess -2- and levering off side cover -1- in -direction of arrow-.
Page 450: Removing And Installing Relay Carrier
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing relay carrier Removing and installing relay carrier on left beneath dash panel Caution When battery -A- is disconnected and reconnected, the pro‐...
Page 451: Removing And Installing Relay Carrier On Onboard Supply Control Unit J519 (Up To My2009)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release locking lug -1- of relay carrier in direction of -arrow- and take out relay carrier. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 452 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove storage compartment -1- on driver side ⇒ General body repairs, interior; Rep. gr. 68 . – Push locking catch -1- of relay carrier plug-in connector on onboard supply control unit -J519- in -direction of arrow A-.
Page 453: Removing And Installing Relay Carrier On Onboard Supply Control Unit J519 (From My2010)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing relay carrier on onboard supply control unit -J519- (from MY2010) Note The relay carrier on the onboard supply control unit -J519- is clip‐...
Page 454: Electronics Boxes
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Electronics boxes Removing and installing electronics box on left side of engine compartment Caution When battery -A- is disconnected and reconnected, the pro‐...
Page 455 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Undo and remove central bolt -arrow- from E-box -1-. Note Removing the central bolt -arrow- causes the E-box -1- to be pushed upwards off the E-box mounting.
Page 456 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Press tabs apart on bracket of electronics box -arrows B- and slide flat contact housing -1- sideways -arrow A- out of bracket of electronics box.
Page 457 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Mount cover -2- on E-box and push safety clip -1- in direction of -arrow- until cover -2- engages. Note Then check whether the cover -2- of the electronics box is en‐...
Page 458: Control Units
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Control units Onboard supply control unit -J519- General description The onboard supply control unit -J519- and the relay carrier at‐ tached to the onboard supply control unit -J519- located on left of dash panel form one unit and cannot be separated (up to MY2009).
Page 459 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Alternator stand-by ♦ Horn ♦ Hazard warning light ♦ Release control ♦ Control of the central locking system ♦ Actuation of the front and rear door control units ♦...
Page 460 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Final control diagnosis ⇒ page 453 Note It depends on the fitted optional equipment whether or not the ♦ above-mentioned adaptations can be carried out.
Page 461 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key. Removing – Remove relay carrier from onboard supply control unit -J519- ⇒...
Page 462 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Left dip beam screen motor -V294- / right dip beam screen motor -V295- ♦ Left fog light bulb -L22- / right fog light bulb -L23- ♦...
Page 463 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 5.1.4 Coding onboard supply control unit - J519- Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS...
Page 464 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“. – Using button, select „Functions/component“ and the fol‐...
Page 465 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 466 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Body ♦ Electrical system ♦ 01 - On Board Diagnosis capable systems ♦ Onboard supply control unit ♦ Functions ♦ Adapt acoustic feedback when unlocking 5.1.9...
Page 467 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 468 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ 01 - On Board Diagnosis capable systems ♦ Onboard supply control unit ♦ Functions ♦ Automatic unlocking on removing ignition key 5.1.12...
Page 469 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 470 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Leaving home: duration of lighting time on opening the vehicle. The lighting time of the leaving home function can be adjusted between 0 and 120 seconds.
Page 471 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Body ♦ Electrical system ♦ 01 - On Board Diagnosis capable systems ♦ Onboard supply control unit ♦ Functions ♦ Adapt unlocking of individual doors 5.1.17...
Page 472 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 The footwell lighting dimmer can be adjusted at various levels. Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 473 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 474 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Onboard supply control unit ♦ Functions ♦ Adapt remote control key 5.1.22 Checking remote control unit key Special tools and workshop equipment required ♦...
Page 475: Data Bus Diagnostic Interface J533
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“. – Using button, select „Functions/component“ and the fol‐...
Page 476 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Conversion of diagnostic data from CAN data bus systems to K lead and visa versa, so that data can be used by vehicle diagnostic, testing and information system -VAS 5051A- .
Page 477 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Note Prior to removal of the data bus diagnostic interface -J533- , al‐ ways perform the procedure ⇒ page 468 to read out the codes stored in the unit.
Page 478 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove the three nuts -arrows- and remove cover -1-. – Release and disconnect connector -1-. – Press control unit guides apart slightly on either side and pull data bus diagnostic interface -J533- upwards out of bracket.
Page 479 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Code data bus diagnostic interface 5.2.5 Checking bus activity Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS...
Page 480: Convenience System Central Control Unit J393
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 481 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing – Remove glove compartment ⇒ General body repairs, interior; Rep. gr. 68 . – Pull locking lug -1- of retainer for convenience system central control unit -J393- in -direction of arrow- and push conven‐...
Page 482 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 The connectors can only be plugged in and locked once the re‐ cesses -arrows- of the connector and bracket are aligned with each other precisely.
Page 483 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- The following functions can be adapted: ♦ Activating/deactivating „single door opening“ ♦ Activating/deactivating „automatic locking at speeds greater than 15 km/h“...
Page 484 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Vehicle diagnosis, testing and information system -VAS 5051B- Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- .
Page 485: Driver Door Control Unit J386
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ 01 - On Board Diagnosis capable systems ♦ Convenience system ♦ Functions of convenience system central control unit ♦ Read alarm sources of anti-theft alarm...
Page 486: Front Passenger Door Control Unit J387
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Body ♦ General body repairs ♦ Driver door electronics ♦ Functions of driver door control unit ♦ Code driver door control unit...
Page 487: Coding Rear Left Door Control Unit J388
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Using button, select „Functions/component“ and the fol‐ GoTo lowing menu options in succession: ♦ Body ♦ General body repairs ♦ Front passenger door electronics ♦...
Page 488: Coding Rear Right Door Control Unit J389
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“. – Using button, select „Functions/component“ and the fol‐...
Page 489: Trailer Detector Control Unit J345
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 490 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 5.8.1 Removing and installing trailer detector control unit -J345- (up to MY2009) Special tools and workshop equipment required ♦ Torque wrench -V.A.G 1783- Caution ♦...
Page 491 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 5.8.2 Removing and installing trailer detector control unit -J345- (from MY2010) Caution ♦ Switch off ignition and all electrical consumers. ♦ Remove the ignition key.
Page 492 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Functions ♦ Trailer detector control unit -J345- 5.8.4 Coding trailer detector control unit - J345- (from MY2010) Special tools and workshop equipment required ♦...
Page 493 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Procedure – Connect vehicle diagnosis, testing and information system - VAS 5051B- . – In vehicle diagnosis, testing and information system -VAS 5051B- , select „Guided fault finding“.
Page 494: Garage Door Operation Control Unit J530
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 The trailer detector control unit -J345- only detects „trailer oper‐ ation“ as of a power draw of at least 5 W. The socket tester -V.A.G 1537/A- will become too warm after some minutes of use and will switch itself off.
Page 495 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Body ♦ Electrical system ♦ 01 - On Board Diagnosis capable systems ♦ Onboard supply control unit ♦ Switch button ♦ Garage door operating unit...
Page 496: Wiring Harness And Connector Repairs
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Wiring harness and connector re‐ pairs All the instructions and information for this manual are found in the workshop manual „Electrical System, General Information“. A link to this workshop manual is not possible at present for tech‐...
Page 497: Removing And Installing Engine Wiring Harness
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing engine wir‐ ing harness ⇒ page 489 ⇒ page 490 ⇒ page 491 ⇒ page 497 Operation and safety notes...
Page 498: Installation Notes
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Installation notes Note Additional information on interfaces and connectors for indi‐ ♦ vidual components: ⇒ Current flow diagrams, Electrical fault finding and Fitting lo‐...
Page 499: Assembly Overview - 2.0 Tdi Engine /Cr Engine (Engine Code Cbea) Wiring Harness
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Installation note on heat insulation: – Push heat insulation -1- in direction of arrow -A- onto compo‐ nent -3-. – Lock pushbutton -2- in direction of arrow -B-.
Page 500 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.3.1 Assembly overview - engine wiring harness, top view 1 - Injector connectors, 2-pin 2 - Heat insulation ❑ Note installation posi‐...
Page 501 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 ♦ Pliers -3314- Removing Caution Before removing glow plug connectors, note different installa‐ tion depths of glow plugs on corresponding cylinders. – Position pliers -3314- with groove in pliers -arrow A- on top collar of connector -arrow B- and press together slightly.
Page 502 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Guide middle contact of connector -arrow A- by hand into socket of glow plug -arrow B-. – Push glow plug connector -1- on by hand until it can be felt to engage.
Page 503 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.3.2 Assembly overview - engine wiring harness, exhaust side 1 - Connector exhaust gas re‐ circulation temperature sensor -G98- ❑ Note ⇒ 4-cyl. diesel en‐...
Page 504 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 7.3.3 Assembly overview - engine wiring harness, intake side 1 - Intake manifold flap motor - V157- connector, 5-pin ❑ Note ⇒ 4-cyl. diesel en‐...
Page 505: Removing And Installing Engine Wiring Harness, 2.0 L, Tdi/Cr Engine (Ec/Cbea)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Removing and installing engine wiring harness, 2.0 l, TDI/CR engine (EC/ CBEA) Special tools and workshop equipment required ♦ Hose clamp up to Ø 25 mm -3094- ♦...
Page 506 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect earth cable -arrow- from battery -A- when ignition is switched off. – Remove air filter housing ⇒ 4-cyl. diesel engine (2.0 l engine, common rail);...
Page 507 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull off connector -arrow B- on engine control unit -J623- -arrow A-. – Unlock feed-through for wiring harness -A- and retaining lug -arrow-.
Page 508 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Pull 10-pin connector near left headlight -arrow A- out of brack‐ et -arrow B- and disconnect connector. – Unlock insertion foot of wiring harness on starter bracket -B- -arrow B-.
Page 509 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Release retaining clip in vicinity of oil filter bracket -arrow-. – Unlock connector from Hall sender -G40- and disconnect -arrow-. Location ⇒...
Page 510 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Detach connector from engine speed sender -G28- -arrow-. – Detach connector from intake manifold flap motor -V157- -arrow A-. Installation location intake manifold flap motor -V157- ⇒...
Page 511 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Disconnect connector of all injectors -A-. Installation position of injectors ⇒ Item 1 (page 492) – Loosen spring-type clip -arrow B- with spring-type clip pliers - VAS 6362- and pull line off rail element (high-pressure accu‐...
Page 512 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Illustration shows wiring harness for coolant temperature sender -G62- -arrow-. -Arrow C- shows wiring harness to following components: ♦ Exhaust gas pressure sensor 2 -G451- ♦...
Page 513 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Clip on heat insulation -arrow-. Installation position ⇒ Item 3 (page 492) – Pull off connector from position sender for charge pressure positioner -G581- -arrow- on pressure socket from turbocharg‐...
Page 514 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 . • Installation view shows vehicle from underneath: Note Note installation position of cable routing and heat insulation! Installation position exhaust gas recirculation valve 2 -N213- ⇒...
Page 515: Specified Torques For Wires, Lines And Cables
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Electrical system - Edition 07.2010 Specified torques for wires, lines and cables Specified torques for E-box on left side of engine compartment Threaded connections Specified torques Nuts -1-...

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Volkswagen Golf Variant 2007 Workshop Manual

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